CUSTOM RUBBER & SILICONE MANUFACTURING

High temperature silicone rubber tapered split plug

A custom component for your assembly.

Define the mating surfaces, dimensions and working conditions. ETOL manufactures the part to the agreed design and material.

  • Factory direct
  • Made to order
  • Drawing & sample support

Share the part, its application and your estimated quantity.

Customize the fit, material and finish

Vulcanization workshop illustration with green molding presses and blue collection bins

Material & hardness

Selected for the contact, temperature and movement

Color & finish

Define the visible surfaces and intended color

Shape & dimensions

Develop holes, lips and walls around the mating parts

Mounting & fit

Match the attachment and installation method

Product Overview

A silicone rubber tapered split plug includes a divided section within a tapered closure profile. The split should be positioned for the intended assembly so its edges settle together as designed rather than overlapping or being held open by an obstruction.

ETOL supports custom dimensions, material, hardness and color. Define the split's purpose and the mating geometry before selecting the plug. If another component occupies that region, include its finished size and surface in the fit assessment.

Insert the taper gradually while watching the split line and the exposed head. A portion entering first can skew the closure, leaving one edge distorted inside the opening. Choose the compound for the actual thermal and material exposure, and evaluate the completed closure under the required conditions.

During removal, release the plug through its intended handling feature rather than pulling the split edges apart. Inspect the ends of the split for developing tears and remove particles before refitting. If the split cannot return to its intended shape, replace the part and assess the mating fit. Do not extend the cut by hand to accommodate an unplanned change in the assembly.

Material options
Custom silicone compound; formulation and geometry developed together.
Hardness selection
Silicone options: 20–80 Shore A. Insert the taper gradually while watching the split line and the exposed head.
Custom geometry
ETOL supports custom dimensions, material, hardness and color.
Fit evaluation
Choose the compound for the actual thermal and material exposure, and evaluate the completed closure under the required conditions.
Color & OEM
Custom colors; OEM identification positioned outside closure contact surfaces.

Photos illustrate structure or material appearance only. A silicone rubber tapered split plug includes a divided section within a tapered closure profile. ETOL directly manufactures custom-shaped silicone and rubber parts to your requirements.

Choosing a material or hardness? Explore the selection guide →

From part requirements to production

01

Define the part

Identify key dimensions, mating surfaces and quantity

02

Review material & tooling

Agree the compound and manufacturing approach

03

Evaluate the sample

Review the fit and agreed requirements in the assembly

04

Produce & inspect

Manufacture and check against the approved requirements

Review the intended assembly

Working conditions

Identify temperature, contact fluids and repeated movement.

Material and structure

Consider hardness together with wall thickness and support.

Installation

Check access, mating dimensions and the fitting sequence.

Ordering this custom component

Can the shape be adjusted to my mating parts?

Yes. Show the receiving opening, contact surfaces and clearance limits. We can review the dimensions and retaining features around the intended fit.

Which details should be agreed before tooling?

Agree the critical dimensions, material, hardness, visible surfaces and sample requirements. Explain how the part is installed and which interfaces control its function.

Can a sample help define the replacement?

A sample can help explain the structure. Compare it with the assembly because wear, swelling or compression may have changed its original dimensions.

How is the quotation for this part determined?

The material, part geometry, tooling, quantity and finishing affect the quotation. Include the intended batch size and delivery destination when describing your requirements.

DISCUSS THIS COMPONENT

Describe the part you need.

Share the fit, operating conditions and quantity with our manufacturing team.

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Send your requirements
and selected drawings

All files and photos you share with us are handled under strict confidentiality procedures and will not be disclosed to any third party.

DISCUSS THIS COMPONENT

Request a Custom Quote

You can also email us directly at [email protected].