CUSTOM RUBBER & SILICONE MANUFACTURING

Rectangular rubber plug for hole sealing

A custom component for your assembly.

Define the mating surfaces, dimensions and working conditions. ETOL manufactures the part to the agreed design and material.

  • Factory direct
  • Made to order
  • Drawing & sample support

Share the part, its application and your estimated quantity.

Customize the fit, material and finish

Vulcanization workshop illustration with green molding presses and blue collection bins

Material & hardness

Selected for the contact, temperature and movement

Color & finish

Define the visible surfaces and intended color

Shape & dimensions

Develop holes, lips and walls around the mating parts

Mounting & fit

Match the attachment and installation method

Product Overview

A rectangular rubber plug closes a matching opening with a profile that has distinct sides and corners. The corner radius matters alongside overall length and width: a plug can meet the straight edges while binding at the corners, leaving part of the closure raised.

Measure the cutout shape and wall thickness at the intended engagement area. Check the inserted depth against any internal obstruction and allow clearance around the head or flange. If the opening is formed in a thin panel, the retaining profile needs to suit that thickness rather than relying only on an interference fit along the long sides.

Install progressively and inspect all four corners for folded material or incomplete seating. Do not force one raised corner down without checking the cause of interference. Sealing performance must be assessed in the finished joint under its intended exposure. During reuse, examine the corners closely because concentrated handling and local strain can begin damage there before the broader straight sections show an obvious change in condition.

Material options
Rubber compound options, customized alongside the profile and contact conditions.
Hardness selection
Solid rubber options: 30–90 Shore A. Install progressively and inspect all four corners for folded material or incomplete seating.
Custom geometry
The corner radius matters alongside overall length and width: a plug can meet the straight edges while binding at the corners, leaving part of the closure raised.
Fit evaluation
Measure the cutout shape and wall thickness at the intended engagement area.
Color & OEM
Custom colors; OEM identification positioned outside closure contact surfaces.

Photos illustrate structure or material appearance only. A rectangular rubber plug closes a matching opening with a profile that has distinct sides and corners. ETOL directly manufactures custom-shaped silicone and rubber parts to your requirements.

Choosing a material or hardness? Explore the selection guide →

From part requirements to production

01

Define the part

Identify key dimensions, mating surfaces and quantity

02

Review material & tooling

Agree the compound and manufacturing approach

03

Evaluate the sample

Review the fit and agreed requirements in the assembly

04

Produce & inspect

Manufacture and check against the approved requirements

Review the intended assembly

Working conditions

Identify temperature, contact fluids and repeated movement.

Material and structure

Consider hardness together with wall thickness and support.

Installation

Check access, mating dimensions and the fitting sequence.

Ordering this custom component

Can the shape be adjusted to my mating parts?

Yes. Show the receiving opening, contact surfaces and clearance limits. We can review the dimensions and retaining features around the intended fit.

Which details should be agreed before tooling?

Agree the critical dimensions, material, hardness, visible surfaces and sample requirements. Explain how the part is installed and which interfaces control its function.

Can a sample help define the replacement?

A sample can help explain the structure. Compare it with the assembly because wear, swelling or compression may have changed its original dimensions.

How is the quotation for this part determined?

The material, part geometry, tooling, quantity and finishing affect the quotation. Include the intended batch size and delivery destination when describing your requirements.

DISCUSS THIS COMPONENT

Describe the part you need.

Share the fit, operating conditions and quantity with our manufacturing team.

No files selected.

Send your requirements
and selected drawings

All files and photos you share with us are handled under strict confidentiality procedures and will not be disclosed to any third party.

DISCUSS THIS COMPONENT

Request a Custom Quote

You can also email us directly at [email protected].