Working conditions
Identify temperature, contact fluids and repeated movement.

Custom manufacturing example · Used for toys silicone button keypad with conductive carbon pill
CUSTOM RUBBER & SILICONE MANUFACTURING
A custom component for your assembly.
Define the mating surfaces, dimensions and working conditions. ETOL manufactures the part to the agreed design and material.
Share the part, its application and your estimated quantity.

Selected for the contact, temperature and movement
Define the visible surfaces and intended color
Develop holes, lips and walls around the mating parts
Match the attachment and installation method
A silicone button keypad for a toy uses conductive carbon pills underneath its keys to contact the matching circuit areas. The molded key geometry and board layout should keep every pill aligned throughout the intended press and release motion.
ETOL can customize the part's shape and dimensions for the product. Define the locating features and support under the circuit board before evaluating the keypad. A board that moves during a loose bench check can change the apparent travel and obscure an incorrect resting clearance.
Check the complete toy assembly for its required input behavior and component retention. The silicone part should remain located without a thin web being stretched around an obstruction. Inspect center and edge presses and confirm that the contacts separate as intended when the key returns.
Include the expected combinations of key presses in that assessment. Pressing one key can pull on a shared molded region, so the adjacent pills should remain in their intended resting positions unless those inputs are also being operated. The circuit response should correspond with the mechanical behavior observed in the assembled product.
During assembly, protect the pill surfaces from dust, adhesive and handling residue. Keep sharp tools away from the flexible junctions. If service is permitted for the finished product, use its specified method and replace damaged components rather than scraping or coating the contact pills to alter their response. The complete toy requires its own evaluation for the intended users and use conditions with the selected keypad fitted.
Photos illustrate structure or material only. The molded key geometry and board layout should keep every pill aligned throughout the intended press and release motion. ETOL directly manufactures custom-shaped silicone and rubber parts to your requirements.
Identify key dimensions, mating surfaces and quantity
Agree the compound and manufacturing approach
Review the fit and agreed requirements in the assembly
Manufacture and check against the approved requirements
Identify temperature, contact fluids and repeated movement.
Consider hardness together with wall thickness and support.
Check access, mating dimensions and the fitting sequence.
Yes. Show the receiving opening, contact surfaces and clearance limits. We can review the dimensions and retaining features around the intended fit.
Agree the critical dimensions, material, hardness, visible surfaces and sample requirements. Explain how the part is installed and which interfaces control its function.
A sample can help explain the structure. Compare it with the assembly because wear, swelling or compression may have changed its original dimensions.
The material, part geometry, tooling, quantity and finishing affect the quotation. Include the intended batch size and delivery destination when describing your requirements.
DISCUSS THIS COMPONENT
Share the fit, operating conditions and quantity with our manufacturing team.