Working conditions
Identify temperature, contact fluids and repeated movement.
Custom manufacturing example · Electrical silicone rubber waterproof automotive plug grommet
CUSTOM RUBBER & SILICONE MANUFACTURING
Electrical silicone rubber waterproof automotive plug grommet
A custom component for your assembly.
Define the mating surfaces, dimensions and working conditions. ETOL manufactures the part to the agreed design and material.
- Factory direct
- Made to order
- Drawing & sample support
Share the part, its application and your estimated quantity.
Customize the fit, material and finish
Material & hardness
Selected for the contact, temperature and movement
Color & finish
Define the visible surfaces and intended color
Shape & dimensions
Develop holes, lips and walls around the mating parts
Mounting & fit
Match the attachment and installation method
Product Overview
An automotive plug grommet closes a matching opening in an automotive assembly with a flexible molded part. For an electrical housing or panel, the retained edge and surrounding contact surface need to remain seated after nearby wiring, trim and covers have been installed.
Develop the profile around the finished opening and its thickness, including coatings or local features that affect the groove. Silicone and other custom material choices should be evaluated for the fluids, heat and cleaning substances encountered at that location. The appropriate choice can differ between a sheltered interior position and a more exposed assembly.
Before fitting, remove sharp burrs and residue from the contact area. Engage the retaining feature all the way around, then inspect the opposite face where access permits. Check again after adjacent parts are secured; a displaced wire or trim edge can disturb a closure that was correctly seated earlier.
Water protection depends on the completed interface and the actual exposure. Evaluate the assembled part under its intended conditions rather than treating a close visual fit as evidence of an ingress rating. If maintenance removes the plug, inspect its retaining lip for damage before returning it to the opening.
- Material options
- Custom silicone compound; formulation and geometry developed together.
- Hardness selection
- Silicone options: 20–80 Shore A. An automotive plug grommet closes a matching opening in an automotive assembly with a flexible molded part.
- Custom geometry
- Develop the profile around the finished opening and its thickness, including coatings or local features that affect the groove.
- Fit evaluation
- Check again after adjacent parts are secured; a displaced wire or trim edge can disturb a closure that was correctly seated earlier.
- Color & OEM
- Custom colors; OEM identification positioned outside closure contact surfaces.
Photos illustrate structure or material appearance only. For an electrical housing or panel, the retained edge and surrounding contact surface need to remain seated after nearby wiring, trim and covers have been installed. ETOL directly manufactures custom-shaped silicone and rubber parts to your requirements.
FIND THE RIGHT FIT
Round Grommet Size Catalog
Choose a profile to compare part numbers and dimensions. Inch and metric sizes are listed in separate tables.
Type D Round Grommets in Inches
274 entries for Type D round through-hole grommets. Original fractions are retained, and exactly equivalent standard inch fractions replace decimal values where possible. Other values remain decimal inches.
DIMENSION GUIDE
PRODUCT APPEARANCE
| P/N | ID (C) | GD (A) | OD (D) | GW (B) | T (E) | Unit |
|---|---|---|---|---|---|---|
| RG2001 | 7/64 | 5/32 | 1/4 | 3/32 | 11/64 | inch |
| RG2002 | 7/64 | 5/32 | 1/4 | 3/64 | 11/64 | inch |
| RG2003 | 5/32 | 7/32 | 9/32 | 3/32 | 7/32 | inch |
| RG2004 | 1/8 | 3/16 | 5/16 | 1/16 | 3/16 | inch |
| RG2005 | 9/64 | 1/4 | 5/16 | 5/64 | 1/4 | inch |
| RG2006 | 5/32 | 1/4 | 5/16 | 7/64 | 13/64 | inch |
| RG2007 | 1/8 | 3/16 | 11/32 | 1/16 | 7/32 | inch |
| RG2008 | 1/8 | 1/4 | 11/32 | 1/16 | 7/32 | inch |
| RG2009 | 1/8 | 1/4 | 11/32 | 3/32 | 1/4 | inch |
| RG2010 | 9/64 | 3/16 | 11/32 | 1/16 | 3/16 | inch |
| RG2011 | 3/16 | 9/32 | 13/32 | 3/32 | 5/16 | inch |
| RG2012 | 3/16 | 5/16 | 13/32 | 1/16 | 7/32 | inch |
| RG2013 | 3/16 | 9/32 | 7/16 | 3/32 | 7/32 | inch |
| RG2014 | 3/16 | 5/16 | 7/16 | 1/16 | 3/16 | inch |
| RG2015 | 3/16 | 5/16 | 7/16 | 1/4 | 3/8 | inch |
Type D Round Through-Hole Grommets
866 entries for round panel openings. Compare the outside diameter, inside diameter, panel hole, panel thickness and overall thickness for the required fit.
DIMENSION GUIDE
PRODUCT APPEARANCE
| P/N | OD | ID | GD | GW | T | Unit |
|---|---|---|---|---|---|---|
| RG6-2-4-1 | 6 | 2 | 4 | 1 | 3 | mm |
| RG6-2-4-1.5 | 6 | 2 | 4 | 1.5 | 3.5 | mm |
| RG6-2-4-2 | 6 | 2 | 4 | 2 | 4 | mm |
| RG8-2-6-1 | 8 | 2 | 6 | 1 | 3.4 | mm |
| RG8-2-6-1.5 | 8 | 2 | 6 | 1.5 | 3.9 | mm |
| RG8-2-6-2 | 8 | 2 | 6 | 2 | 4.4 | mm |
| RG8-3-6-1 | 8 | 3 | 6 | 1 | 3.4 | mm |
| RG8-3-6-1.5 | 8 | 3 | 6 | 1.5 | 3.9 | mm |
| RG8-3-6-2 | 8 | 3 | 6 | 2 | 4.4 | mm |
| RG8-4-6-1 | 8 | 4 | 6 | 1 | 3.4 | mm |
| RG8-4-6-1.5 | 8 | 4 | 6 | 1.5 | 3.9 | mm |
| RG8-4-6-2 | 8 | 4 | 6 | 2 | 4.4 | mm |
| RG10-3-7-1 | 10 | 3 | 7 | 1 | 4 | mm |
| RG10-3-7-1.5 | 10 | 3 | 7 | 1.5 | 4.5 | mm |
| RG10-3-7-2 | 10 | 3 | 7 | 2 | 5 | mm |
Type A Round Grommets
98 GRA sizes with a flanged sleeve profile. Compare the inside diameter, groove diameter and sleeve dimensions.
DIMENSION GUIDE
PRODUCT APPEARANCE
| P/N | ID | OD | GD | GW | T | Unit |
|---|---|---|---|---|---|---|
| GRA5000 | 2 | 8 | 5 | 7 | 8.5 | mm |
| GRA5001 | 3 | 8 | 5 | 7 | 8.5 | mm |
| GRA5002 | 3.5 | 9 | 6 | 8 | 9.5 | mm |
| GRA5003 | 3.2 | 8.2 | 6 | 8 | 9 | mm |
| GRA5004 | 3.5 | 11 | 6.8 | 8 | 10 | mm |
| GRA5005 | 4 | 10 | 7 | 8 | 9.5 | mm |
| GRA5006 | 4 | 11.5 | 7.3 | 8 | 10 | mm |
| GRA5007 | 4.5 | 12 | 7.8 | 8 | 10 | mm |
| GRA5008 | 4.5 | 11 | 8 | 8 | 9.5 | mm |
| GRA5009 | 5.5 | 13 | 9 | 8 | 10 | mm |
| GRA5010 | 5 | 12.5 | 8.3 | 8 | 10 | mm |
| GRA5011 | 5 | 13 | 9 | 9 | 11 | mm |
| GRA5012 | 6 | 14 | 10 | 9 | 11 | mm |
| GRA5013 | 7 | 15 | 11 | 10 | 12 | mm |
| GRA5014 | 7.5 | 16 | 12 | 10 | 12 | mm |
Type B Round Grommets
47 RGB sizes with a retaining lip below the mounting groove. Check the groove width and overall thickness for the panel assembly.
DIMENSION GUIDE
PRODUCT APPEARANCE
| P/N | ID | OD | GD | GW | T | Unit |
|---|---|---|---|---|---|---|
| RGB6001 | 2 | 8.5 | 4.6 | 3 | 8 | mm |
| RGB6002 | 2.5 | 9 | 5 | 3 | 7 | mm |
| RGB6003 | 3 | 9.5 | 5.5 | 3 | 7 | mm |
| RGB6004 | 3.5 | 10 | 6 | 4 | 8 | mm |
| RGB6005 | 4 | 10.5 | 6.5 | 4 | 8 | mm |
| RGB6006 | 4.5 | 11 | 7 | 4 | 8 | mm |
| RGB6007 | 5 | 11.5 | 7.5 | 4 | 8 | mm |
| RGB6008 | 5.5 | 12 | 8 | 4 | 8 | mm |
| RGB6009 | 6 | 12.5 | 8.5 | 4 | 8 | mm |
| RGB6010 | 6.2 | 13 | 9 | 5 | 9 | mm |
| RGB6011 | 6.5 | 13.5 | 9.5 | 5 | 9 | mm |
| RGB6012 | 7 | 14 | 10 | 5 | 9 | mm |
| RGB6013 | 7.5 | 14.5 | 10.5 | 5 | 9 | mm |
| RGB6014 | 8 | 15 | 11 | 5 | 9 | mm |
| RGB6015 | 8.5 | 15.5 | 11.5 | 5 | 9 | mm |
Blind-Hole Round Grommets
39 BGA sizes with a closed central membrane. Match dimensions A through E to the section drawing and the panel opening.
DIMENSION GUIDE
PRODUCT APPEARANCE
| P/N | A | B | C | D | E | Unit |
|---|---|---|---|---|---|---|
| BGA1001 | 10 | 12 | 17 | 2.5 | 7.5 | mm |
| BGA1002 | 14 | 16 | 21 | 2.5 | 9.5 | mm |
| BGA1003 | 15 | 20 | 26 | 2 | 9 | mm |
| BGA1004 | 18 | 22 | 28 | 2.5 | 9.5 | mm |
| BGA1005 | 20 | 25 | 33 | 2.5 | 11 | mm |
| BGA1006 | 22 | 27 | 34 | 1.6 | 9 | mm |
| BGA1007 | 22 | 28 | 34 | 2.5 | 10 | mm |
| BGA1008 | 25 | 30 | 40 | 3 | 10 | mm |
| BGA1009 | 24 | 32 | 40 | 2.5 | 11 | mm |
| BGA1010 | 30 | 35 | 45 | 2.5 | 10 | mm |
| BGA1011 | 30 | 38 | 45 | 3 | 12 | mm |
| BGA1012 | 32 | 40 | 47 | 3 | 10.5 | mm |
| BGA1013 | 35 | 42 | 50 | 2.5 | 10.5 | mm |
| BGA1014 | 36 | 47 | 53 | 3 | 10 | mm |
| BGA1015 | 42 | 48 | 58 | 6 | 16 | mm |
Can't find the right size? Contact us for custom dimensions tailored to your requirements.
From part requirements to production
01
Define the part
Identify key dimensions, mating surfaces and quantity
02
Review material & tooling
Agree the compound and manufacturing approach
03
Evaluate the sample
Review the fit and agreed requirements in the assembly
04
Produce & inspect
Manufacture and check against the approved requirements
Review the intended assembly
Material and structure
Consider hardness together with wall thickness and support.
Installation
Check access, mating dimensions and the fitting sequence.
Ordering this custom component
Can the shape be adjusted to my mating parts?
Yes. Show the receiving opening, contact surfaces and clearance limits. We can review the dimensions and retaining features around the intended fit.
Which details should be agreed before tooling?
Agree the critical dimensions, material, hardness, visible surfaces and sample requirements. Explain how the part is installed and which interfaces control its function.
Can a sample help define the replacement?
A sample can help explain the structure. Compare it with the assembly because wear, swelling or compression may have changed its original dimensions.
How is the quotation for this part determined?
The material, part geometry, tooling, quantity and finishing affect the quotation. Include the intended batch size and delivery destination when describing your requirements.
DISCUSS THIS COMPONENT
Describe the part you need.
Share the fit, operating conditions and quantity with our manufacturing team.
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