CUSTOM RUBBER & SILICONE MANUFACTURING

conductive silicone prototype keypads/elastic key buttons

A custom component for your assembly.

Define the mating surfaces, dimensions and working conditions. ETOL manufactures the part to the agreed design and material.

  • Factory direct
  • Made to order
  • Drawing & sample support

Share the part, its application and your estimated quantity.

Customize the fit, material and finish

Vulcanization workshop illustration with green molding presses and blue collection bins

Material & hardness

Selected for the contact, temperature and movement

Color & finish

Define the visible surfaces and intended color

Shape & dimensions

Develop holes, lips and walls around the mating parts

Mounting & fit

Match the attachment and installation method

Product Overview

Silicone prototype keypads allow a proposed button arrangement to be assessed against its intended enclosure and input mechanism. The useful evaluation goes beyond the visible pattern: locating features, key travel and contact registration need to work together. A loose prototype can feel different from the same geometry captured inside a housing.

Use a representative assembly when checking finger access and the separation between neighboring keys. The circuit contact positions and supporting surfaces should correspond to the planned design so an alignment issue is not mistaken for an unsuitable button profile. Any conductive features need their own evaluation in that arrangement.

The prototype should not be assumed to establish production tolerances, operating life or a final electrical specification. Record the geometry chosen for the finished configuration and assess it accordingly. During handling, keep thin web sections and contact surfaces undamaged so repeated assembly does not introduce an unrelated fault. Inspect seating whenever the enclosure is reopened before comparing the feel of successive design changes.

Material options
Silicone. Custom formulation and color for the intended contact conditions.
Hardness selection
Silicone: 20–80 Shore A. The useful evaluation goes beyond the visible pattern: locating features, key travel and contact registration need to work together.
Custom dimensions
The circuit contact positions and supporting surfaces should correspond to the planned design so an alignment issue is not mistaken for an unsuitable button profile.
Fit & assembly
During handling, keep thin web sections and contact surfaces undamaged so repeated assembly does not introduce an unrelated fault.
Use & inspection
Inspect seating whenever the enclosure is reopened before comparing the feel of successive design changes.

Photos illustrate structure or material only. The circuit contact positions and supporting surfaces should correspond to the planned design so an alignment issue is not mistaken for an unsuitable button profile. ETOL directly manufactures custom-shaped silicone and rubber parts to your requirements.

Choosing a material or hardness? Explore the selection guide →

From part requirements to production

01

Define the part

Identify key dimensions, mating surfaces and quantity

02

Review material & tooling

Agree the compound and manufacturing approach

03

Evaluate the sample

Review the fit and agreed requirements in the assembly

04

Produce & inspect

Manufacture and check against the approved requirements

Review the intended assembly

Working conditions

Identify temperature, contact fluids and repeated movement.

Material and structure

Consider hardness together with wall thickness and support.

Installation

Check access, mating dimensions and the fitting sequence.

Ordering this custom component

Can the shape be adjusted to my mating parts?

Yes. Show the receiving opening, contact surfaces and clearance limits. We can review the dimensions and retaining features around the intended fit.

Which details should be agreed before tooling?

Agree the critical dimensions, material, hardness, visible surfaces and sample requirements. Explain how the part is installed and which interfaces control its function.

Can a sample help define the replacement?

A sample can help explain the structure. Compare it with the assembly because wear, swelling or compression may have changed its original dimensions.

How is the quotation for this part determined?

The material, part geometry, tooling, quantity and finishing affect the quotation. Include the intended batch size and delivery destination when describing your requirements.

DISCUSS THIS COMPONENT

Describe the part you need.

Share the fit, operating conditions and quantity with our manufacturing team.

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Send your requirements
and selected drawings

All files and photos you share with us are handled under strict confidentiality procedures and will not be disclosed to any third party.

DISCUSS THIS COMPONENT

Request a Custom Quote

You can also email us directly at [email protected].