Working conditions
Identify temperature, contact fluids and repeated movement.
Custom manufacturing example · Custom automotive door rubber cable wire harness grommet
CUSTOM RUBBER & SILICONE MANUFACTURING
Custom automotive door rubber cable wire harness grommet
A custom component for your assembly.
Define the mating surfaces, dimensions and working conditions. ETOL manufactures the part to the agreed design and material.
- Factory direct
- Made to order
- Drawing & sample support
Share the part, its application and your estimated quantity.
Customize the fit, material and finish
Material & hardness
Selected for the contact, temperature and movement
Color & finish
Define the visible surfaces and intended color
Shape & dimensions
Develop holes, lips and walls around the mating parts
Mounting & fit
Match the attachment and installation method
Product Overview
A wire harness grommet at an automotive door provides a molded interface where wiring crosses the receiving opening. The custom profile should match the door-side geometry and the intended harness route. Door movement makes the relationship between the entry, free cable length, and nearby supports especially important.
Check the harness through the door's intended range of movement. The cable should not become taut at one position or collect in a sharp bend at another. The grommet needs to remain seated while the surrounding wiring follows its designed path. Any sleeve or adjoining protective component should be coordinated with that movement rather than treated as a separate fit.
Measure the opening and finished wall thickness, then fit the rubber into a clean, deburred seat. Secure the harness supports and inspect the entry at the relevant door positions before surrounding trim conceals it. Select the compound for the actual vehicle exposure conditions. Any required water protection or movement life belongs to the complete assembly and must be established for that design. During servicing, recheck the route after connector or trim work, looking for trapped wires, lifted edges, or localized wear. Correct a routing problem before replacing damaged rubber so the new part is not repeatedly loaded in the same way.
- Material options
- Custom rubber compound and color, selected for the contact conditions and required geometry.
- Hardness range
- 30–90 Shore A for rubber. Assess the grade against this fit requirement: The cable should not become taut at one position or collect in a sharp bend at another.
- Custom profile & fit
- The custom profile should match the door-side geometry and the intended harness route.
- Assembly considerations
- Measure the opening and finished wall thickness, then fit the rubber into a clean, deburred seat.
- Design check
- Check the harness through the door's intended range of movement.
Photos illustrate structure or material only. Door movement makes the relationship between the entry, free cable length, and nearby supports especially important. ETOL directly manufactures custom-shaped silicone and rubber parts to your requirements.
FIND THE RIGHT FIT
Round Grommet Size Catalog
Choose a profile to compare part numbers and dimensions. Inch and metric sizes are listed in separate tables.
Type D Round Grommets in Inches
274 entries for Type D round through-hole grommets. Original fractions are retained, and exactly equivalent standard inch fractions replace decimal values where possible. Other values remain decimal inches.
DIMENSION GUIDE
PRODUCT APPEARANCE
| P/N | ID (C) | GD (A) | OD (D) | GW (B) | T (E) | Unit |
|---|---|---|---|---|---|---|
| RG2001 | 7/64 | 5/32 | 1/4 | 3/32 | 11/64 | inch |
| RG2002 | 7/64 | 5/32 | 1/4 | 3/64 | 11/64 | inch |
| RG2003 | 5/32 | 7/32 | 9/32 | 3/32 | 7/32 | inch |
| RG2004 | 1/8 | 3/16 | 5/16 | 1/16 | 3/16 | inch |
| RG2005 | 9/64 | 1/4 | 5/16 | 5/64 | 1/4 | inch |
| RG2006 | 5/32 | 1/4 | 5/16 | 7/64 | 13/64 | inch |
| RG2007 | 1/8 | 3/16 | 11/32 | 1/16 | 7/32 | inch |
| RG2008 | 1/8 | 1/4 | 11/32 | 1/16 | 7/32 | inch |
| RG2009 | 1/8 | 1/4 | 11/32 | 3/32 | 1/4 | inch |
| RG2010 | 9/64 | 3/16 | 11/32 | 1/16 | 3/16 | inch |
| RG2011 | 3/16 | 9/32 | 13/32 | 3/32 | 5/16 | inch |
| RG2012 | 3/16 | 5/16 | 13/32 | 1/16 | 7/32 | inch |
| RG2013 | 3/16 | 9/32 | 7/16 | 3/32 | 7/32 | inch |
| RG2014 | 3/16 | 5/16 | 7/16 | 1/16 | 3/16 | inch |
| RG2015 | 3/16 | 5/16 | 7/16 | 1/4 | 3/8 | inch |
Type D Round Through-Hole Grommets
866 entries for round panel openings. Compare the outside diameter, inside diameter, panel hole, panel thickness and overall thickness for the required fit.
DIMENSION GUIDE
PRODUCT APPEARANCE
| P/N | OD | ID | GD | GW | T | Unit |
|---|---|---|---|---|---|---|
| RG6-2-4-1 | 6 | 2 | 4 | 1 | 3 | mm |
| RG6-2-4-1.5 | 6 | 2 | 4 | 1.5 | 3.5 | mm |
| RG6-2-4-2 | 6 | 2 | 4 | 2 | 4 | mm |
| RG8-2-6-1 | 8 | 2 | 6 | 1 | 3.4 | mm |
| RG8-2-6-1.5 | 8 | 2 | 6 | 1.5 | 3.9 | mm |
| RG8-2-6-2 | 8 | 2 | 6 | 2 | 4.4 | mm |
| RG8-3-6-1 | 8 | 3 | 6 | 1 | 3.4 | mm |
| RG8-3-6-1.5 | 8 | 3 | 6 | 1.5 | 3.9 | mm |
| RG8-3-6-2 | 8 | 3 | 6 | 2 | 4.4 | mm |
| RG8-4-6-1 | 8 | 4 | 6 | 1 | 3.4 | mm |
| RG8-4-6-1.5 | 8 | 4 | 6 | 1.5 | 3.9 | mm |
| RG8-4-6-2 | 8 | 4 | 6 | 2 | 4.4 | mm |
| RG10-3-7-1 | 10 | 3 | 7 | 1 | 4 | mm |
| RG10-3-7-1.5 | 10 | 3 | 7 | 1.5 | 4.5 | mm |
| RG10-3-7-2 | 10 | 3 | 7 | 2 | 5 | mm |
Type A Round Grommets
98 GRA sizes with a flanged sleeve profile. Compare the inside diameter, groove diameter and sleeve dimensions.
DIMENSION GUIDE
PRODUCT APPEARANCE
| P/N | ID | OD | GD | GW | T | Unit |
|---|---|---|---|---|---|---|
| GRA5000 | 2 | 8 | 5 | 7 | 8.5 | mm |
| GRA5001 | 3 | 8 | 5 | 7 | 8.5 | mm |
| GRA5002 | 3.5 | 9 | 6 | 8 | 9.5 | mm |
| GRA5003 | 3.2 | 8.2 | 6 | 8 | 9 | mm |
| GRA5004 | 3.5 | 11 | 6.8 | 8 | 10 | mm |
| GRA5005 | 4 | 10 | 7 | 8 | 9.5 | mm |
| GRA5006 | 4 | 11.5 | 7.3 | 8 | 10 | mm |
| GRA5007 | 4.5 | 12 | 7.8 | 8 | 10 | mm |
| GRA5008 | 4.5 | 11 | 8 | 8 | 9.5 | mm |
| GRA5009 | 5.5 | 13 | 9 | 8 | 10 | mm |
| GRA5010 | 5 | 12.5 | 8.3 | 8 | 10 | mm |
| GRA5011 | 5 | 13 | 9 | 9 | 11 | mm |
| GRA5012 | 6 | 14 | 10 | 9 | 11 | mm |
| GRA5013 | 7 | 15 | 11 | 10 | 12 | mm |
| GRA5014 | 7.5 | 16 | 12 | 10 | 12 | mm |
Type B Round Grommets
47 RGB sizes with a retaining lip below the mounting groove. Check the groove width and overall thickness for the panel assembly.
DIMENSION GUIDE
PRODUCT APPEARANCE
| P/N | ID | OD | GD | GW | T | Unit |
|---|---|---|---|---|---|---|
| RGB6001 | 2 | 8.5 | 4.6 | 3 | 8 | mm |
| RGB6002 | 2.5 | 9 | 5 | 3 | 7 | mm |
| RGB6003 | 3 | 9.5 | 5.5 | 3 | 7 | mm |
| RGB6004 | 3.5 | 10 | 6 | 4 | 8 | mm |
| RGB6005 | 4 | 10.5 | 6.5 | 4 | 8 | mm |
| RGB6006 | 4.5 | 11 | 7 | 4 | 8 | mm |
| RGB6007 | 5 | 11.5 | 7.5 | 4 | 8 | mm |
| RGB6008 | 5.5 | 12 | 8 | 4 | 8 | mm |
| RGB6009 | 6 | 12.5 | 8.5 | 4 | 8 | mm |
| RGB6010 | 6.2 | 13 | 9 | 5 | 9 | mm |
| RGB6011 | 6.5 | 13.5 | 9.5 | 5 | 9 | mm |
| RGB6012 | 7 | 14 | 10 | 5 | 9 | mm |
| RGB6013 | 7.5 | 14.5 | 10.5 | 5 | 9 | mm |
| RGB6014 | 8 | 15 | 11 | 5 | 9 | mm |
| RGB6015 | 8.5 | 15.5 | 11.5 | 5 | 9 | mm |
Blind-Hole Round Grommets
39 BGA sizes with a closed central membrane. Match dimensions A through E to the section drawing and the panel opening.
DIMENSION GUIDE
PRODUCT APPEARANCE
| P/N | A | B | C | D | E | Unit |
|---|---|---|---|---|---|---|
| BGA1001 | 10 | 12 | 17 | 2.5 | 7.5 | mm |
| BGA1002 | 14 | 16 | 21 | 2.5 | 9.5 | mm |
| BGA1003 | 15 | 20 | 26 | 2 | 9 | mm |
| BGA1004 | 18 | 22 | 28 | 2.5 | 9.5 | mm |
| BGA1005 | 20 | 25 | 33 | 2.5 | 11 | mm |
| BGA1006 | 22 | 27 | 34 | 1.6 | 9 | mm |
| BGA1007 | 22 | 28 | 34 | 2.5 | 10 | mm |
| BGA1008 | 25 | 30 | 40 | 3 | 10 | mm |
| BGA1009 | 24 | 32 | 40 | 2.5 | 11 | mm |
| BGA1010 | 30 | 35 | 45 | 2.5 | 10 | mm |
| BGA1011 | 30 | 38 | 45 | 3 | 12 | mm |
| BGA1012 | 32 | 40 | 47 | 3 | 10.5 | mm |
| BGA1013 | 35 | 42 | 50 | 2.5 | 10.5 | mm |
| BGA1014 | 36 | 47 | 53 | 3 | 10 | mm |
| BGA1015 | 42 | 48 | 58 | 6 | 16 | mm |
Can't find the right size? Contact us for custom dimensions tailored to your requirements.
From part requirements to production
01
Define the part
Identify key dimensions, mating surfaces and quantity
02
Review material & tooling
Agree the compound and manufacturing approach
03
Evaluate the sample
Review the fit and agreed requirements in the assembly
04
Produce & inspect
Manufacture and check against the approved requirements
Review the intended assembly
Material and structure
Consider hardness together with wall thickness and support.
Installation
Check access, mating dimensions and the fitting sequence.
Ordering this custom component
Can the shape be adjusted to my mating parts?
Yes. Show the receiving opening, contact surfaces and clearance limits. We can review the dimensions and retaining features around the intended fit.
Which details should be agreed before tooling?
Agree the critical dimensions, material, hardness, visible surfaces and sample requirements. Explain how the part is installed and which interfaces control its function.
Can a sample help define the replacement?
A sample can help explain the structure. Compare it with the assembly because wear, swelling or compression may have changed its original dimensions.
How is the quotation for this part determined?
The material, part geometry, tooling, quantity and finishing affect the quotation. Include the intended batch size and delivery destination when describing your requirements.
DISCUSS THIS COMPONENT
Describe the part you need.
Share the fit, operating conditions and quantity with our manufacturing team.
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