CUSTOM RUBBER & SILICONE MANUFACTURING

Custom rubber silicone washer/ food grade silicone gaskets

A custom component for your assembly.

Define the mating surfaces, dimensions and working conditions. ETOL manufactures the part to the agreed design and material.

  • Factory direct
  • Made to order
  • Drawing & sample support

Share the part, its application and your estimated quantity.

Customize the fit, material and finish

Vulcanization workshop illustration with green molding presses and blue collection bins

Material & hardness

Selected for the contact, temperature and movement

Color & finish

Define the visible surfaces and intended color

Shape & dimensions

Develop holes, lips and walls around the mating parts

Mounting & fit

Match the attachment and installation method

Product Overview

A custom silicone washer provides an annular rubber interface whose dimensions should match its mating parts. For a food contact gasket application, the formulation and joint geometry need to be selected around the contents, processing conditions, and cleaning method. The washer's bore, outer edge, and thickness determine where it can be supported.

Establish whether the part acts primarily as a spacer, contact layer, or seal within the assembly. A sealing role requires a defined contact path and appropriate compression from the surrounding parts. The rubber should not be pinched into an unintended gap or stretched around a feature that differs from its intended bore.

Keep the mating faces clean before installation and consider how the joint will be opened for cleaning. Residue beneath an edge may remain hidden when the assembly looks clean from the outside. Inspect the washer after disassembly for damage and changes in shape. Replacement should preserve the exact formulation and dimensions used for the food contact location, rather than substituting a similar looking ring selected only by its outside diameter.

Material options
Silicone. Custom formulation and color for the intended contact conditions.
Hardness selection
Silicone: 20–80 Shore A. The rubber should not be pinched into an unintended gap or stretched around a feature that differs from its intended bore.
Custom dimensions
The washer's bore, outer edge, and thickness determine where it can be supported.
Fit & assembly
Keep the mating faces clean before installation and consider how the joint will be opened for cleaning.
Use & inspection
Residue beneath an edge may remain hidden when the assembly looks clean from the outside.

Photos illustrate structure or material only. A sealing role requires a defined contact path and appropriate compression from the surrounding parts. ETOL directly manufactures custom-shaped silicone and rubber parts to your requirements.

Choosing a material or hardness? Explore the selection guide →

From part requirements to production

01

Define the part

Identify key dimensions, mating surfaces and quantity

02

Review material & tooling

Agree the compound and manufacturing approach

03

Evaluate the sample

Review the fit and agreed requirements in the assembly

04

Produce & inspect

Manufacture and check against the approved requirements

Review the intended assembly

Working conditions

Identify temperature, contact fluids and repeated movement.

Material and structure

Consider hardness together with wall thickness and support.

Installation

Check access, mating dimensions and the fitting sequence.

Ordering this custom component

Can the shape be adjusted to my mating parts?

Yes. Show the receiving opening, contact surfaces and clearance limits. We can review the dimensions and retaining features around the intended fit.

Which details should be agreed before tooling?

Agree the critical dimensions, material, hardness, visible surfaces and sample requirements. Explain how the part is installed and which interfaces control its function.

Can a sample help define the replacement?

A sample can help explain the structure. Compare it with the assembly because wear, swelling or compression may have changed its original dimensions.

How is the quotation for this part determined?

The material, part geometry, tooling, quantity and finishing affect the quotation. Include the intended batch size and delivery destination when describing your requirements.

DISCUSS THIS COMPONENT

Describe the part you need.

Share the fit, operating conditions and quantity with our manufacturing team.

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Send your requirements
and selected drawings

All files and photos you share with us are handled under strict confidentiality procedures and will not be disclosed to any third party.

DISCUSS THIS COMPONENT

Request a Custom Quote

You can also email us directly at [email protected].