Working conditions
Identify temperature, contact fluids and repeated movement.

Custom manufacturing example · Butyl Pharmaceutical Rubber Plug Stopper
CUSTOM RUBBER & SILICONE MANUFACTURING
A custom component for your assembly.
Define the mating surfaces, dimensions and working conditions. ETOL manufactures the part to the agreed design and material.
Share the part, its application and your estimated quantity.

Selected for the contact, temperature and movement
Define the visible surfaces and intended color
Develop holes, lips and walls around the mating parts
Match the attachment and installation method
A butyl rubber bung for pharmaceutical packaging is developed as part of a specific container closure system. Dimensions, color and compound details can be tailored to the intended design. Selection must consider the plug and container together rather than treating the loose stopper as a universally suitable closure.
Compare the container opening, seating surface and intended retention arrangement. The plug should reach its defined position without folding an edge or contacting an internal feature prematurely. The exposed portion also needs to work with the equipment used to place or remove the closure.
For a pharmaceutical application, the selected formulation, contents and processing conditions must be compatible. Cleaning, sterilization and storage conditions belong to that evaluation where they apply. Suitability for a particular pharmaceutical use requires assessment of the complete system, including closure integrity and contact with the intended contents; a generic material name is insufficient.
Keep parts protected from contamination throughout handling and assembly. Do not mix versions that share a color but use different formulations or dimensions. Inspect fitted closures for uneven seating and damage before they enter the intended process. Any change to the container neck or plug compound should be assessed as a change to the closure system rather than assumed equivalent because the outside appearance remains similar.
Photos illustrate structure or material appearance only. The plug should reach its defined position without folding an edge or contacting an internal feature prematurely. ETOL directly manufactures custom-shaped silicone and rubber parts to your requirements.
Identify key dimensions, mating surfaces and quantity
Agree the compound and manufacturing approach
Review the fit and agreed requirements in the assembly
Manufacture and check against the approved requirements
Identify temperature, contact fluids and repeated movement.
Consider hardness together with wall thickness and support.
Check access, mating dimensions and the fitting sequence.
Yes. Show the receiving opening, contact surfaces and clearance limits. We can review the dimensions and retaining features around the intended fit.
Agree the critical dimensions, material, hardness, visible surfaces and sample requirements. Explain how the part is installed and which interfaces control its function.
A sample can help explain the structure. Compare it with the assembly because wear, swelling or compression may have changed its original dimensions.
The material, part geometry, tooling, quantity and finishing affect the quotation. Include the intended batch size and delivery destination when describing your requirements.
DISCUSS THIS COMPONENT
Share the fit, operating conditions and quantity with our manufacturing team.