CUSTOM RUBBER & SILICONE MANUFACTURING

Rubber products manufacturer flat silicone rubber washer

A custom component for your assembly.

Define the mating surfaces, dimensions and working conditions. ETOL manufactures the part to the agreed design and material.

  • Factory direct
  • Made to order
  • Drawing & sample support

Share the part, its application and your estimated quantity.

Customize the fit, material and finish

Vulcanization workshop illustration with green molding presses and blue collection bins

Material & hardness

Selected for the contact, temperature and movement

Color & finish

Define the visible surfaces and intended color

Shape & dimensions

Develop holes, lips and walls around the mating parts

Mounting & fit

Match the attachment and installation method

Product Overview

A flat silicone rubber washer can be positioned around a shoulder or central feature to create a defined face contact. The locating diameter should let the washer sit flat without being stretched over a step that leaves its inner edge distorted. Its outside diameter needs support where the adjoining surface applies the closing force.

Check the available axial gap and the shape of both mating faces. A washer partly resting on a fillet may tilt before the joint closes, producing uneven compression. Choose the silicone compound for the medium and temperature at that position, and assess any sealing requirement using the complete joint.

Set the washer in place before bringing the opposing part down. Keep the contact faces free of particles that could be pressed into the rubber. On disassembly, examine the inner edge for a persistent ridge or cut that corresponds to the shoulder geometry. Correct that interface where needed rather than replacing the washer with a tighter bore that further concentrates contact at the same location.

Material options
Silicone. Custom formulation and color for the intended contact conditions.
Hardness selection
Silicone: 20–80 Shore A. The locating diameter should let the washer sit flat without being stretched over a step that leaves its inner edge distorted.
Custom dimensions
Choose the silicone compound for the medium and temperature at that position, and assess any sealing requirement using the complete joint.
Fit & assembly
Check the available axial gap and the shape of both mating faces.
Use & inspection
Correct that interface where needed rather than replacing the washer with a tighter bore that further concentrates contact at the same location.

Photos illustrate structure or material only. A washer partly resting on a fillet may tilt before the joint closes, producing uneven compression. ETOL directly manufactures custom-shaped silicone and rubber parts to your requirements.

Choosing a material or hardness? Explore the selection guide →

From part requirements to production

01

Define the part

Identify key dimensions, mating surfaces and quantity

02

Review material & tooling

Agree the compound and manufacturing approach

03

Evaluate the sample

Review the fit and agreed requirements in the assembly

04

Produce & inspect

Manufacture and check against the approved requirements

Review the intended assembly

Working conditions

Identify temperature, contact fluids and repeated movement.

Material and structure

Consider hardness together with wall thickness and support.

Installation

Check access, mating dimensions and the fitting sequence.

Ordering this custom component

Can the shape be adjusted to my mating parts?

Yes. Show the receiving opening, contact surfaces and clearance limits. We can review the dimensions and retaining features around the intended fit.

Which details should be agreed before tooling?

Agree the critical dimensions, material, hardness, visible surfaces and sample requirements. Explain how the part is installed and which interfaces control its function.

Can a sample help define the replacement?

A sample can help explain the structure. Compare it with the assembly because wear, swelling or compression may have changed its original dimensions.

How is the quotation for this part determined?

The material, part geometry, tooling, quantity and finishing affect the quotation. Include the intended batch size and delivery destination when describing your requirements.

DISCUSS THIS COMPONENT

Describe the part you need.

Share the fit, operating conditions and quantity with our manufacturing team.

No files selected.

Send your requirements
and selected drawings

All files and photos you share with us are handled under strict confidentiality procedures and will not be disclosed to any third party.

DISCUSS THIS COMPONENT

Request a Custom Quote

You can also email us directly at [email protected].