Working conditions
Identify temperature, contact fluids and repeated movement.

Custom manufacturing example · rubber cap for square pipe/ silicone end cap cover
CUSTOM RUBBER & SILICONE MANUFACTURING
A custom component for your assembly.
Define the mating surfaces, dimensions and working conditions. ETOL manufactures the part to the agreed design and material.
Share the part, its application and your estimated quantity.

Selected for the contact, temperature and movement
Define the visible surfaces and intended color
Develop holes, lips and walls around the mating parts
Match the attachment and installation method
Square rubber end caps cover square pipe ends and give each exposed opening a flexible finish. For this shape, the corner geometry matters alongside the width across the flats. A cap can fit the straight sides closely yet stretch excessively at corners that are sharper than its internal profile.
Measure the pipe as a finished component, including coatings and any edge preparation. Establish the intended engagement depth so the cap has enough contact to stay positioned without bottoming against an internal obstruction. Clean away swarf before fitting; trapped fragments can cut the rubber from inside.
The cap can be customized in size, color and hardness, with silicone and other rubber material options. A molded logo is also possible where identification is useful. Choose the compound for the actual exposure rather than applying one temperature or chemical-resistance assumption to all the listed materials.
Push the cap on evenly, alternating pressure across opposing sides if needed. Avoid hammering one corner into place. Once installed, inspect the mouth for stretching and check that the end face sits square to the pipe. If the cap is removed repeatedly, examine the corners and rim before reuse, since those areas carry much of the fitting strain.
Photos illustrate structure or material appearance only. A square-pipe cap needs an internal corner profile that suits the pipe as well as the width across its flat sides. ETOL directly manufactures custom-shaped silicone and rubber parts to your requirements.
Identify key dimensions, mating surfaces and quantity
Agree the compound and manufacturing approach
Review the fit and agreed requirements in the assembly
Manufacture and check against the approved requirements
Identify temperature, contact fluids and repeated movement.
Consider hardness together with wall thickness and support.
Check access, mating dimensions and the fitting sequence.
Yes. Show the receiving opening, contact surfaces and clearance limits. We can review the dimensions and retaining features around the intended fit.
Agree the critical dimensions, material, hardness, visible surfaces and sample requirements. Explain how the part is installed and which interfaces control its function.
A sample can help explain the structure. Compare it with the assembly because wear, swelling or compression may have changed its original dimensions.
The material, part geometry, tooling, quantity and finishing affect the quotation. Include the intended batch size and delivery destination when describing your requirements.
DISCUSS THIS COMPONENT
Share the fit, operating conditions and quantity with our manufacturing team.