CUSTOM RUBBER & SILICONE MANUFACTURING

Customized waterproof thin flat rubber silicone gaskets

A custom component for your assembly.

Define the mating surfaces, dimensions and working conditions. ETOL manufactures the part to the agreed design and material.

  • Factory direct
  • Made to order
  • Drawing & sample support

Share the part, its application and your estimated quantity.

Customize the fit, material and finish

Vulcanization workshop illustration with green molding presses and blue collection bins

Material & hardness

Selected for the contact, temperature and movement

Color & finish

Define the visible surfaces and intended color

Shape & dimensions

Develop holes, lips and walls around the mating parts

Mounting & fit

Match the attachment and installation method

Product Overview

Custom thin flat rubber silicone gaskets fit joints with limited section height. For water-sealing applications, their outline should remain aligned with the intended face while the opposing component is brought into position. A slight fold can matter in a thin joint because it changes the local height and contact around the surrounding area.

Choose the material for the actual exposure and cleaning conditions. Develop the cut or molded shape around the supported sealing land, keeping the opening clear of the intended passage. The complete assembly should be evaluated under its required conditions rather than assigned a waterproof rating from the gasket description alone.

Place the gasket flat and check its full perimeter before closing the joint. Avoid sliding the upper component across a narrow edge. During disassembly, inspect where the used gasket has adhered to a face and release it without tearing that section. Replace damaged material and remove remnants from the mating surfaces before installing the next gasket at the intended thickness.

Material options
Silicone. Custom formulation and color for the intended contact conditions.
Hardness selection
Silicone: 20–80 Shore A. Place the gasket flat and check its full perimeter before closing the joint.
Custom dimensions
For water-sealing applications, their outline should remain aligned with the intended face while the opposing component is brought into position.
Fit & assembly
Develop the cut or molded shape around the supported sealing land, keeping the opening clear of the intended passage.
Use & inspection
Replace damaged material and remove remnants from the mating surfaces before installing the next gasket at the intended thickness.

Photos illustrate structure or material only. A slight fold can matter in a thin joint because it changes the local height and contact around the surrounding area. ETOL directly manufactures custom-shaped silicone and rubber parts to your requirements.

Choosing a material or hardness? Explore the selection guide →

From part requirements to production

01

Define the part

Identify key dimensions, mating surfaces and quantity

02

Review material & tooling

Agree the compound and manufacturing approach

03

Evaluate the sample

Review the fit and agreed requirements in the assembly

04

Produce & inspect

Manufacture and check against the approved requirements

Review the intended assembly

Working conditions

Identify temperature, contact fluids and repeated movement.

Material and structure

Consider hardness together with wall thickness and support.

Installation

Check access, mating dimensions and the fitting sequence.

Ordering this custom component

Can the shape be adjusted to my mating parts?

Yes. Show the receiving opening, contact surfaces and clearance limits. We can review the dimensions and retaining features around the intended fit.

Which details should be agreed before tooling?

Agree the critical dimensions, material, hardness, visible surfaces and sample requirements. Explain how the part is installed and which interfaces control its function.

Can a sample help define the replacement?

A sample can help explain the structure. Compare it with the assembly because wear, swelling or compression may have changed its original dimensions.

How is the quotation for this part determined?

The material, part geometry, tooling, quantity and finishing affect the quotation. Include the intended batch size and delivery destination when describing your requirements.

DISCUSS THIS COMPONENT

Describe the part you need.

Share the fit, operating conditions and quantity with our manufacturing team.

No files selected.

Save your inquiry
with your selected drawings

All files and photos you share with us are handled under strict confidentiality procedures and will not be disclosed to any third party.

DISCUSS THIS COMPONENT

Request a Custom Quote

You can also email us directly at [email protected].