CUSTOM RUBBER & SILICONE MANUFACTURING

Customized flexible silicone gaskets/silicone sealing washer

A custom component for your assembly.

Define the mating surfaces, dimensions and working conditions. ETOL manufactures the part to the agreed design and material.

  • Factory direct
  • Made to order
  • Drawing & sample support

Share the part, its application and your estimated quantity.

Customize the fit, material and finish

Vulcanization workshop illustration with green molding presses and blue collection bins

Material & hardness

Selected for the contact, temperature and movement

Color & finish

Define the visible surfaces and intended color

Shape & dimensions

Develop holes, lips and walls around the mating parts

Mounting & fit

Match the attachment and installation method

Product Overview

A silicone sealing washer should keep its inner opening clear while the surrounding band is compressed between the mating faces. The washer can shift or spread if its locating clearance and support are not coordinated. Choose the thickness and diameters around the complete closing geometry rather than an approximate outline that fits on the bench.

Select the formulation for the actual medium, temperature, and cleaning conditions. Check whether a shoulder or fillet prevents the washer from sitting flat before the joint closes. The contact area should remain supported in the direction of any applied pressure.

Center the washer on clean surfaces and bring the adjoining component down evenly. Inspect for material entering the central opening where access allows. During service, compare any inner edge damage with the surrounding hardware. A replacement should preserve the intended clearance and section instead of using a smaller bore to hold the washer temporarily, which can stretch the rubber and alter contact across the face.

Material options
Silicone. Custom formulation and color for the intended contact conditions.
Hardness selection
Silicone: 20–80 Shore A. A silicone sealing washer should keep its inner opening clear while the surrounding band is compressed between the mating faces.
Custom dimensions
Choose the thickness and diameters around the complete closing geometry rather than an approximate outline that fits on the bench.
Fit & assembly
Check whether a shoulder or fillet prevents the washer from sitting flat before the joint closes.
Use & inspection
During service, compare any inner edge damage with the surrounding hardware.

Photos illustrate structure or material only. The washer can shift or spread if its locating clearance and support are not coordinated. ETOL directly manufactures custom-shaped silicone and rubber parts to your requirements.

Choosing a material or hardness? Explore the selection guide →

From part requirements to production

01

Define the part

Identify key dimensions, mating surfaces and quantity

02

Review material & tooling

Agree the compound and manufacturing approach

03

Evaluate the sample

Review the fit and agreed requirements in the assembly

04

Produce & inspect

Manufacture and check against the approved requirements

Review the intended assembly

Working conditions

Identify temperature, contact fluids and repeated movement.

Material and structure

Consider hardness together with wall thickness and support.

Installation

Check access, mating dimensions and the fitting sequence.

Ordering this custom component

Can the shape be adjusted to my mating parts?

Yes. Show the receiving opening, contact surfaces and clearance limits. We can review the dimensions and retaining features around the intended fit.

Which details should be agreed before tooling?

Agree the critical dimensions, material, hardness, visible surfaces and sample requirements. Explain how the part is installed and which interfaces control its function.

Can a sample help define the replacement?

A sample can help explain the structure. Compare it with the assembly because wear, swelling or compression may have changed its original dimensions.

How is the quotation for this part determined?

The material, part geometry, tooling, quantity and finishing affect the quotation. Include the intended batch size and delivery destination when describing your requirements.

DISCUSS THIS COMPONENT

Describe the part you need.

Share the fit, operating conditions and quantity with our manufacturing team.

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You can also email us directly at [email protected].