CUSTOM RUBBER & SILICONE MANUFACTURING

Square pipe plug/ silicone rubber rectangular sheath

A custom component for your assembly.

Define the mating surfaces, dimensions and working conditions. ETOL manufactures the part to the agreed design and material.

  • Factory direct
  • Made to order
  • Drawing & sample support

Share the part, its application and your estimated quantity.

Customize the fit, material and finish

Vulcanization workshop illustration with green molding presses and blue collection bins

Material & hardness

Selected for the contact, temperature and movement

Color & finish

Define the visible surfaces and intended color

Shape & dimensions

Develop holes, lips and walls around the mating parts

Mounting & fit

Match the attachment and installation method

Product Overview

A square pipe plug closes the end of a shaped tube with a profile adapted to its internal opening. A silicone rectangular sheath variant covers an outside profile instead. The receiving surfaces differ, so the inside dimensions for a plug and outside dimensions for a sheath should be established separately.

Tube corners are not always perfectly sharp. Their radii, wall thickness, and any internal seam affect how the rubber fits, even when the nominal side dimensions agree. Measure the finished tube end and account for the full region that will engage the closure. An inserted body should not stop against a seam before the head reaches its intended seat.

Remove cutting burrs before fitting and align the long and short sides correctly on a rectangular version. The closure should follow the tube profile without one corner remaining stretched or lifted. Choose material and hardness for the tube's use environment and the desired handling method. If the end piece will contact another surface in service, assess that contact role separately from its ability to finish the open tube end.

Material options
Custom silicone compound; formulation and geometry developed together.
Hardness selection
Silicone options: 20–80 Shore A. The closure should follow the tube profile without one corner remaining stretched or lifted.
Custom geometry
The receiving surfaces differ, so the inside dimensions for a plug and outside dimensions for a sheath should be established separately.
Fit evaluation
Remove cutting burrs before fitting and align the long and short sides correctly on a rectangular version.
Color & OEM
Custom colors; OEM identification positioned outside closure contact surfaces.

Photos illustrate structure or material appearance only. An inserted body should not stop against a seam before the head reaches its intended seat. ETOL directly manufactures custom-shaped silicone and rubber parts to your requirements.

Choosing a material or hardness? Explore the selection guide →

From part requirements to production

01

Define the part

Identify key dimensions, mating surfaces and quantity

02

Review material & tooling

Agree the compound and manufacturing approach

03

Evaluate the sample

Review the fit and agreed requirements in the assembly

04

Produce & inspect

Manufacture and check against the approved requirements

Review the intended assembly

Working conditions

Identify temperature, contact fluids and repeated movement.

Material and structure

Consider hardness together with wall thickness and support.

Installation

Check access, mating dimensions and the fitting sequence.

Ordering this custom component

Can the shape be adjusted to my mating parts?

Yes. Show the receiving opening, contact surfaces and clearance limits. We can review the dimensions and retaining features around the intended fit.

Which details should be agreed before tooling?

Agree the critical dimensions, material, hardness, visible surfaces and sample requirements. Explain how the part is installed and which interfaces control its function.

Can a sample help define the replacement?

A sample can help explain the structure. Compare it with the assembly because wear, swelling or compression may have changed its original dimensions.

How is the quotation for this part determined?

The material, part geometry, tooling, quantity and finishing affect the quotation. Include the intended batch size and delivery destination when describing your requirements.

DISCUSS THIS COMPONENT

Describe the part you need.

Share the fit, operating conditions and quantity with our manufacturing team.

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Send your requirements
and selected drawings

All files and photos you share with us are handled under strict confidentiality procedures and will not be disclosed to any third party.

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Request a Custom Quote

You can also email us directly at [email protected].