Working conditions
Identify temperature, contact fluids and repeated movement.
Custom manufacturing example · Flat waterproof 100mm oval rubber grommet
CUSTOM RUBBER & SILICONE MANUFACTURING
Flat waterproof 100mm oval rubber grommet
A custom component for your assembly.
Define the mating surfaces, dimensions and working conditions. ETOL manufactures the part to the agreed design and material.
- Factory direct
- Made to order
- Drawing & sample support
Share the part, its application and your estimated quantity.
Customize the fit, material and finish
Material & hardness
Selected for the contact, temperature and movement
Color & finish
Define the visible surfaces and intended color
Shape & dimensions
Develop holes, lips and walls around the mating parts
Mounting & fit
Match the attachment and installation method
Product Overview
A 100mm oval rubber grommet provides an elongated rubber interface for a cable opening. Structure, dimensions, material, hardness and color can be customized to match the panel and routed cables. Relate the nominal 100 mm reference to the complete oval profile, including both axes and the finished internal clearance.
Establish which dimension the nominal size represents before preparing the cutout. The full groove outline, groove width and outer flange footprint are needed to assess mounting fit. The cable passage must be considered separately, because rubber around the edge reduces the space available inside the panel hole.
For a large opening, look at how the bundle will be supported during installation. A group of cables resting against one end can pull a partly seated grommet loose before assembly is complete. Keep the weight supported while working the retaining edge into position.
Evaluate moisture exclusion with the selected cable arrangement and its supporting components in place. Any required sealing behavior depends on the chosen profile and the finished cable interface. Examine the whole perimeter after routing, and do not assume that a flat visible face means the concealed lip is fully seated.
- Material options
- Custom rubber compound and color, selected for the contact conditions and required geometry.
- Hardness range
- 30–90 Shore A for rubber. Balance insertion flexibility with support around the opening. Relate the nominal 100 mm reference to the complete oval profile, including both axes and the finished internal clearance.
- Custom profile & fit
- Establish which dimension the nominal size represents before preparing the cutout.
- Assembly considerations
- A group of cables resting against one end can pull a partly seated grommet loose before assembly is complete.
- Design check
- Evaluate moisture exclusion with the selected cable arrangement and its supporting components in place.
Photos illustrate structure or material only. The full groove outline, groove width and outer flange footprint are needed to assess mounting fit. ETOL directly manufactures custom-shaped silicone and rubber parts to your requirements.
FIND THE RIGHT FIT
Oval Grommet Size Catalog
Choose a through-hole or blind-hole profile, then compare the dimensions for your panel and cable arrangement.
Through-Hole Oval Grommets
133 sizes with an open passage for cables. Match the outside dimensions, opening, panel hole, panel thickness and overall thickness. Dimensions are in millimeters (mm).
DIMENSION GUIDE
PRODUCT FORM
| P/N | OD | ID | GD | GW | T |
|---|---|---|---|---|---|
| OG9001 | 29×49 | 20×40 | 23×43 | 4 | 8 |
| OG9002 | 71.5×37.2 | 53.5×19.2 | 59.5×25.2 | 3.5 | 7.2 |
| OG9003 | 112×43.5 | 98.5×30 | 101.5×33 | 3.5 | 7.2 |
| OG9004 | 83×40 | 71×28 | 75×32 | 2 | 6 |
| OG9005 | 39×19 | 32×12 | 35×15 | 2 | 5 |
| OG9006 | 19.5×10 | 13.5×4 | 15.5×6 | 2 | 5 |
| OG9007 | 14×24 | 8×18 | 10×20 | 1 | 4 |
| OG9008 | 14×24 | 8×18 | 10×20 | 1.5 | 4.5 |
| OG9009 | 14×24 | 8×18 | 10×20 | 2 | 5 |
| OG9010 | 14×24 | 8×18 | 10×20 | 2.5 | 5.5 |
| OG9011 | 14×24 | 8×18 | 10×20 | 3 | 6 |
| OG9012 | 14×24 | 8×18 | 10×20 | 4 | 7 |
| OG9013 | 14×29 | 8×23 | 10×25 | 1 | 4 |
| OG9014 | 14×29 | 8×23 | 10×25 | 1.5 | 4.5 |
| OG9015 | 14×29 | 8×23 | 10×25 | 2 | 5 |
Blind-Hole Oval Grommets
16 sizes with a closed oval profile. Compare the groove dimensions and panel thickness for the mounting fit. Dimensions are in millimeters (mm).
DIMENSION GUIDE
PRODUCT FORM
| P/N | OD | ID | GD | GW | T |
|---|---|---|---|---|---|
| GBH2002 | 15×30 | 10×25 | 13×27 | 3 | 10 |
| GBH2003 | 23×48 | 17×42 | 20×44 | 3 | 10 |
| GBH2004 | 25×51 | 16×42 | 20×45 | 2 | 9 |
| GBH2005 | 25×51 | 16×42 | 20×50 | 2 | 9 |
| GBH2006 | 30×45 | 21×37 | 25×40 | 2 | 9 |
| GBH2007 | 37×91 | 24×78 | 30×85 | 2 | 11 |
| GBH2008 | 46×84 | 29×67 | 37×75 | 2 | 11 |
| GBH2009 | 46×90 | 33×77 | 40×83 | 3 | 14 |
| GBH2010 | 58×83 | 45×70 | 50×75 | 3 | 14 |
| GBH2011 | 41×105 | 26×90 | 35×100 | 2.5 | 9.5 |
| GBH2013 | 38×83 | 26×71 | 30×75 | 4 | 9 |
| GBH2014 | 48×128 | 26×110 | 40×120 | 3 | 10 |
| GBH2015 | 25×40 | 16×31 | 20×35 | 1.5 | 5.5 |
| GBH2016 | 38×53.8 | 24×39.8 | 31×46.8 | 2.54 | 6.35 |
| GBH2017 | 26×66 | 17×57 | 20×60 | 1 | 5 |
Can't find the right size? Contact us for custom dimensions tailored to your requirements.
From part requirements to production
01
Define the part
Identify key dimensions, mating surfaces and quantity
02
Review material & tooling
Agree the compound and manufacturing approach
03
Evaluate the sample
Review the fit and agreed requirements in the assembly
04
Produce & inspect
Manufacture and check against the approved requirements
Review the intended assembly
Material and structure
Consider hardness together with wall thickness and support.
Installation
Check access, mating dimensions and the fitting sequence.
Ordering this custom component
Can the shape be adjusted to my mating parts?
Yes. Show the receiving opening, contact surfaces and clearance limits. We can review the dimensions and retaining features around the intended fit.
Which details should be agreed before tooling?
Agree the critical dimensions, material, hardness, visible surfaces and sample requirements. Explain how the part is installed and which interfaces control its function.
Can a sample help define the replacement?
A sample can help explain the structure. Compare it with the assembly because wear, swelling or compression may have changed its original dimensions.
How is the quotation for this part determined?
The material, part geometry, tooling, quantity and finishing affect the quotation. Include the intended batch size and delivery destination when describing your requirements.
DISCUSS THIS COMPONENT
Describe the part you need.
Share the fit, operating conditions and quantity with our manufacturing team.
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