CUSTOM RUBBER & SILICONE MANUFACTURING

Custom made waterproof rubber seal O-ring/rubber washer

A custom component for your assembly.

Define the mating surfaces, dimensions and working conditions. ETOL manufactures the part to the agreed design and material.

  • Factory direct
  • Made to order
  • Drawing & sample support

Share the part, its application and your estimated quantity.

Customize the fit, material and finish

Vulcanization workshop illustration with green molding presses and blue collection bins

Material & hardness

Selected for the contact, temperature and movement

Color & finish

Define the visible surfaces and intended color

Shape & dimensions

Develop holes, lips and walls around the mating parts

Mounting & fit

Match the attachment and installation method

Product Overview

A rubber seal O-ring should sit in a groove that controls its compression and supports it under the actual pressure direction. Its round section needs a different space from a flat washer, so the selected format should follow the joint design. Water resistance is assessed at the complete connection with the actual mating surfaces and exposure.

Choose the ring dimensions and compound around the operating medium, temperature, and movement. Check the installation route for threads or sharp steps that may damage the surface before the ring reaches its seat. Keep the section from being overstretched to fit an approximate groove diameter.

Position the ring untwisted on clean surfaces and inspect before closure. During maintenance, compare cuts or extruded areas with the surrounding hardware. A thicker replacement may create excessive compression without correcting a damaged groove or unsupported gap. Preserve the intended specification and address the mating feature where needed so the complete joint returns to its designed contact condition.

Material options
Rubber. Custom formulation and color for the intended contact conditions.
Hardness selection
Rubber: 30–90 Shore A. A rubber seal O-ring should sit in a groove that controls its compression and supports it under the actual pressure direction.
Custom dimensions
Keep the section from being overstretched to fit an approximate groove diameter.
Fit & assembly
Check the installation route for threads or sharp steps that may damage the surface before the ring reaches its seat.
Use & inspection
A thicker replacement may create excessive compression without correcting a damaged groove or unsupported gap.

Photos illustrate structure or material only. A rubber seal O-ring should sit in a groove that controls its compression and supports it under the actual pressure direction. ETOL directly manufactures custom-shaped silicone and rubber parts to your requirements.

Choosing a material or hardness? Explore the selection guide →

From part requirements to production

01

Define the part

Identify key dimensions, mating surfaces and quantity

02

Review material & tooling

Agree the compound and manufacturing approach

03

Evaluate the sample

Review the fit and agreed requirements in the assembly

04

Produce & inspect

Manufacture and check against the approved requirements

Review the intended assembly

Working conditions

Identify temperature, contact fluids and repeated movement.

Material and structure

Consider hardness together with wall thickness and support.

Installation

Check access, mating dimensions and the fitting sequence.

Ordering this custom component

Can the shape be adjusted to my mating parts?

Yes. Show the receiving opening, contact surfaces and clearance limits. We can review the dimensions and retaining features around the intended fit.

Which details should be agreed before tooling?

Agree the critical dimensions, material, hardness, visible surfaces and sample requirements. Explain how the part is installed and which interfaces control its function.

Can a sample help define the replacement?

A sample can help explain the structure. Compare it with the assembly because wear, swelling or compression may have changed its original dimensions.

How is the quotation for this part determined?

The material, part geometry, tooling, quantity and finishing affect the quotation. Include the intended batch size and delivery destination when describing your requirements.

DISCUSS THIS COMPONENT

Describe the part you need.

Share the fit, operating conditions and quantity with our manufacturing team.

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Send your requirements
and selected drawings

All files and photos you share with us are handled under strict confidentiality procedures and will not be disclosed to any third party.

DISCUSS THIS COMPONENT

Request a Custom Quote

You can also email us directly at [email protected].