Working conditions
Identify temperature, contact fluids and repeated movement.
Custom manufacturing example · Custom silicone rubber stopper/flexible rubber caps for hole
CUSTOM RUBBER & SILICONE MANUFACTURING
Custom silicone rubber stopper/flexible rubber caps for hole
A custom component for your assembly.
Define the mating surfaces, dimensions and working conditions. ETOL manufactures the part to the agreed design and material.
- Factory direct
- Made to order
- Drawing & sample support
Share the part, its application and your estimated quantity.
Customize the fit, material and finish
Material & hardness
Selected for the contact, temperature and movement
Color & finish
Define the visible surfaces and intended color
Shape & dimensions
Develop holes, lips and walls around the mating parts
Mounting & fit
Match the attachment and installation method
Product Overview
Custom flexible rubber caps cover a defined profile with a compliant molded wall. Silicone versions can be dimensioned around the opening, depth, and surrounding clearance. Flexibility helps during fitting, but the cap still needs an internal shape suited to the component it covers.
Consider the entrance and the final seated region separately. A cap may pass the first edge easily and then stop on a wider shoulder farther inside. Stretching the mouth harder can conceal that mismatch without creating the intended contact. Establish the full covered profile and leave a suitable surface for controlled fitting and removal.
Select the formulation and hardness for the actual medium, temperature, and handling frequency. Keep the inside clean before installation and check that the wall has not folded near the rim. For a plug style, define the inserted body separately from the cap cavity. After removal, inspect thin transitions for damage and preserve the complete custom geometry when replacing the part so flexibility is used within the designed fit rather than to overcome an unsuitable opening.
- Material options
- Custom silicone compound; formulation and geometry developed together.
- Hardness selection
- Silicone options: 20–80 Shore A. Stretching the mouth harder can conceal that mismatch without creating the intended contact.
- Custom geometry
- Silicone versions can be dimensioned around the opening, depth, and surrounding clearance.
- Fit evaluation
- Consider the entrance and the final seated region separately.
- Color & OEM
- Custom colors; OEM identification positioned outside closure contact surfaces.
Photos illustrate structure or material appearance only. Silicone versions can be dimensioned around the opening, depth, and surrounding clearance. ETOL directly manufactures custom-shaped silicone and rubber parts to your requirements.
FIND THE RIGHT FIT
End Cap Size Catalog
Compare inside diameter A with the outside of the part being covered. Check inside depth C and overall dimensions B and D for available clearance. These RSE references show a round cap with one closed end.
RSE End Caps
43 closed-end cap sizes. A is the inside diameter and C is the usable internal depth; B and D describe the outside envelope.
DIMENSION GUIDE
PRODUCT APPEARANCE
| P/N | A | B | C | D | Color | Unit |
|---|---|---|---|---|---|---|
| RSE3.7-7-9 | 3.7 | 7 | 9 | 11 | black,white | mm |
| RSE4.7-8-9 | 4.7 | 8 | 9 | 11 | black,white | mm |
| RSE5.7-9-10 | 5.7 | 9 | 10 | 12 | black,white | mm |
| RSE6.7-10-10 | 6.7 | 10 | 10 | 12 | black,white | mm |
| RSE7.7-11-11 | 7.7 | 11 | 11 | 13 | black,white | mm |
| RSE8.7-12-12 | 8.7 | 12 | 12 | 14 | black,white | mm |
| RSE9.7-14-13 | 9.7 | 14 | 13 | 15 | black,white | mm |
| RSE10.7-15-14 | 10.7 | 15 | 14 | 16 | black,white | mm |
| RSE11.7-16-15 | 11.7 | 16 | 15 | 17 | black,white | mm |
| RSE12.7-17-15 | 12.7 | 17 | 15 | 18 | black,white | mm |
| RSE13.7-18-15 | 13.7 | 18 | 15 | 18 | black,white | mm |
| RSE14.7-19-15 | 14.7 | 19 | 15 | 18 | black,white | mm |
| RSE15.7-20-16 | 15.7 | 20 | 16 | 19 | black,white | mm |
| RSE16.7-21-16 | 16.7 | 21 | 16 | 19 | black,white | mm |
| RSE17.7-22-16 | 17.7 | 22 | 16 | 19 | black,white | mm |
Need a different fit? Share the opening dimensions, mating profile and intended use for a custom size.
From part requirements to production
01
Define the part
Identify key dimensions, mating surfaces and quantity
02
Review material & tooling
Agree the compound and manufacturing approach
03
Evaluate the sample
Review the fit and agreed requirements in the assembly
04
Produce & inspect
Manufacture and check against the approved requirements
Review the intended assembly
Material and structure
Consider hardness together with wall thickness and support.
Installation
Check access, mating dimensions and the fitting sequence.
Ordering this custom component
Can the shape be adjusted to my mating parts?
Yes. Show the receiving opening, contact surfaces and clearance limits. We can review the dimensions and retaining features around the intended fit.
Which details should be agreed before tooling?
Agree the critical dimensions, material, hardness, visible surfaces and sample requirements. Explain how the part is installed and which interfaces control its function.
Can a sample help define the replacement?
A sample can help explain the structure. Compare it with the assembly because wear, swelling or compression may have changed its original dimensions.
How is the quotation for this part determined?
The material, part geometry, tooling, quantity and finishing affect the quotation. Include the intended batch size and delivery destination when describing your requirements.
DISCUSS THIS COMPONENT
Describe the part you need.
Share the fit, operating conditions and quantity with our manufacturing team.
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