CUSTOM RUBBER & SILICONE MANUFACTURING

rubber cap seal good quality rubber sleeve/rubber tips

A custom component for your assembly.

Define the mating surfaces, dimensions and working conditions. ETOL manufactures the part to the agreed design and material.

  • Factory direct
  • Made to order
  • Drawing & sample support

Share the part, its application and your estimated quantity.

Customize the fit, material and finish

Vulcanization workshop illustration with green molding presses and blue collection bins

Material & hardness

Selected for the contact, temperature and movement

Color & finish

Define the visible surfaces and intended color

Shape & dimensions

Develop holes, lips and walls around the mating parts

Mounting & fit

Match the attachment and installation method

Product Overview

A rubber cap seal covers the end of a mating component with a custom cavity and closed outer face. The sleeve or tip profile can be produced in different sizes, colors and hardnesses to follow the intended part. The design combines engagement along the sides with the space required over the end.

Cavity depth is especially relevant when the protected feature has a projecting tip. The cap should reach its intended seating position without that projection pressing unexpectedly against the closed face. A wider cavity may clear the tip but lose side contact, so diameter and depth need to be considered together.

Check the cap in the surrounding assembly to make sure its outer wall does not rub against a moving or frequently handled component. Fit it squarely, with the lip unfolded around the mating feature. Dirt caught inside can become trapped against the surface being covered, so clean both parts before refitting. Choose a rubber formulation compatible with that surface and any substances it encounters, particularly if the cap remains fitted for long periods.

Material options
Rubber compound options, customized alongside the profile and contact conditions.
Hardness selection
Solid rubber options: 30–90 Shore A. The design combines engagement along the sides with the space required over the end.
Custom geometry
A wider cavity may clear the tip but lose side contact, so diameter and depth need to be considered together.
Fit evaluation
Check the cap in the surrounding assembly to make sure its outer wall does not rub against a moving or frequently handled component.
Color & OEM
Custom colors; identification clear of folds and end connections.

Photos illustrate structure or material appearance only. A wider cavity may clear the tip but lose side contact, so diameter and depth need to be considered together. ETOL directly manufactures custom-shaped silicone and rubber parts to your requirements.

Choosing a material or hardness? Explore the selection guide →

FIND THE RIGHT FIT

End Cap Size Catalog

Compare inside diameter A with the outside of the part being covered. Check inside depth C and overall dimensions B and D for available clearance. These RSE references show a round cap with one closed end.

RSE End Caps

43 closed-end cap sizes. A is the inside diameter and C is the usable internal depth; B and D describe the outside envelope.

DIMENSION GUIDE
RSE End Caps plan and section dimension guide.
Profile reference only. Use the dimensions listed for each part number.
PRODUCT APPEARANCE
Generated product visualization of RSE End Caps.
Illustrative product rendering. Refer to the table for dimensions.
P/NABCDColorUnit
RSE3.7-7-93.77911black,whitemm
RSE4.7-8-94.78911black,whitemm
RSE5.7-9-105.791012black,whitemm
RSE6.7-10-106.7101012black,whitemm
RSE7.7-11-117.7111113black,whitemm
RSE8.7-12-128.7121214black,whitemm
RSE9.7-14-139.7141315black,whitemm
RSE10.7-15-1410.7151416black,whitemm
RSE11.7-16-1511.7161517black,whitemm
RSE12.7-17-1512.7171518black,whitemm
RSE13.7-18-1513.7181518black,whitemm
RSE14.7-19-1514.7191518black,whitemm
RSE15.7-20-1615.7201619black,whitemm
RSE16.7-21-1616.7211619black,whitemm
RSE17.7-22-1617.7221619black,whitemm

Need a different fit? Share the opening dimensions, mating profile and intended use for a custom size.

From part requirements to production

01

Define the part

Identify key dimensions, mating surfaces and quantity

02

Review material & tooling

Agree the compound and manufacturing approach

03

Evaluate the sample

Review the fit and agreed requirements in the assembly

04

Produce & inspect

Manufacture and check against the approved requirements

Review the intended assembly

Working conditions

Identify temperature, contact fluids and repeated movement.

Material and structure

Consider hardness together with wall thickness and support.

Installation

Check access, mating dimensions and the fitting sequence.

Ordering this custom component

Can the shape be adjusted to my mating parts?

Yes. Show the receiving opening, contact surfaces and clearance limits. We can review the dimensions and retaining features around the intended fit.

Which details should be agreed before tooling?

Agree the critical dimensions, material, hardness, visible surfaces and sample requirements. Explain how the part is installed and which interfaces control its function.

Can a sample help define the replacement?

A sample can help explain the structure. Compare it with the assembly because wear, swelling or compression may have changed its original dimensions.

How is the quotation for this part determined?

The material, part geometry, tooling, quantity and finishing affect the quotation. Include the intended batch size and delivery destination when describing your requirements.

DISCUSS THIS COMPONENT

Describe the part you need.

Share the fit, operating conditions and quantity with our manufacturing team.

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Send your requirements
and selected drawings

All files and photos you share with us are handled under strict confidentiality procedures and will not be disclosed to any third party.

DISCUSS THIS COMPONENT

Request a Custom Quote

You can also email us directly at [email protected].