Working conditions
Identify temperature, contact fluids and repeated movement.
Custom manufacturing example · Custom adhesive backing on disk rubber pad
CUSTOM RUBBER & SILICONE MANUFACTURING
Custom adhesive backing on disk rubber pad
A custom component for your assembly.
Define the mating surfaces, dimensions and working conditions. ETOL manufactures the part to the agreed design and material.
- Factory direct
- Made to order
- Drawing & sample support
Share the part, its application and your estimated quantity.
Customize the fit, material and finish
Material & hardness
Selected for the contact, temperature and movement
Color & finish
Define the visible surfaces and intended color
Shape & dimensions
Develop holes, lips and walls around the mating parts
Mounting & fit
Match the attachment and installation method
Product Overview
A disk rubber pad with adhesive backing provides a circular flexible contact layer. The center of the bonded disk should correspond with the intended loading area so the pad is not pressed near one edge while the opposite side contributes little support.
ETOL offers custom dimensions, material, hardness, color and structure. Compare the usable bonding surface with the disk diameter, including any central projection or recess. A round outline can appear well aligned from one side even if the mating contact is offset underneath.
Prepare the substrate, locate the center and apply the pad flat using the chosen adhesive's assembly conditions. Allow the bond to develop as required before placing the mating item onto it. Inspect the perimeter for unequal bulging or a section being peeled by sideways motion. During cleaning, keep grit from becoming embedded in the exposed rubber. If the contact pattern changes after nearby parts are adjusted, recheck the pad position rather than assuming its original centered appearance still matches the revised assembly.
- Material options
- Custom rubber compound and color, selected for the contact conditions and required geometry.
- Hardness range
- 30–90 Shore A for rubber. Assess the grade against this fit requirement: The center of the bonded disk should correspond with the intended loading area so the pad is not pressed near one edge while the opposite side contributes little support.
- Custom profile & fit
- Compare the usable bonding surface with the disk diameter, including any central projection or recess.
- Assembly considerations
- Prepare the substrate, locate the center and apply the pad flat using the chosen adhesive's assembly conditions.
- Design check
- Inspect the perimeter for unequal bulging or a section being peeled by sideways motion.
Photos illustrate structure or material only. The center of the bonded disk should correspond with the intended loading area so the pad is not pressed near one edge while the opposite side contributes little support. ETOL directly manufactures custom-shaped silicone and rubber parts to your requirements.
From part requirements to production
01
Define the part
Identify key dimensions, mating surfaces and quantity
02
Review material & tooling
Agree the compound and manufacturing approach
03
Evaluate the sample
Review the fit and agreed requirements in the assembly
04
Produce & inspect
Manufacture and check against the approved requirements
Review the intended assembly
Material and structure
Consider hardness together with wall thickness and support.
Installation
Check access, mating dimensions and the fitting sequence.
Ordering this custom component
Can the shape be adjusted to my mating parts?
Yes. Show the receiving opening, contact surfaces and clearance limits. We can review the dimensions and retaining features around the intended fit.
Which details should be agreed before tooling?
Agree the critical dimensions, material, hardness, visible surfaces and sample requirements. Explain how the part is installed and which interfaces control its function.
Can a sample help define the replacement?
A sample can help explain the structure. Compare it with the assembly because wear, swelling or compression may have changed its original dimensions.
How is the quotation for this part determined?
The material, part geometry, tooling, quantity and finishing affect the quotation. Include the intended batch size and delivery destination when describing your requirements.
DISCUSS THIS COMPONENT
Describe the part you need.
Share the fit, operating conditions and quantity with our manufacturing team.
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