CUSTOM RUBBER & SILICONE MANUFACTURING

Custom made square rectangular large rubber gasket

A custom component for your assembly.

Define the mating surfaces, dimensions and working conditions. ETOL manufactures the part to the agreed design and material.

  • Factory direct
  • Made to order
  • Drawing & sample support

Share the part, its application and your estimated quantity.

Customize the fit, material and finish

Vulcanization workshop illustration with green molding presses and blue collection bins

Material & hardness

Selected for the contact, temperature and movement

Color & finish

Define the visible surfaces and intended color

Shape & dimensions

Develop holes, lips and walls around the mating parts

Mounting & fit

Match the attachment and installation method

Product Overview

A large rubber gasket with a square or rectangular outline can follow the perimeter of a matching cover or joint. Its sealing behavior depends on the mating faces and how compression is applied around that perimeter. Long straight sections and corners can be loaded unevenly if the cover or fastening pattern does not support them appropriately.

Define the inner opening, outer dimensions, corner shape and thickness together. A gasket that matches the overall width may still overlap an opening or miss a corner recess. Bolt holes and locating features, where included in the design, also need to register without stretching the rubber into position.

Lay the gasket on clean mating surfaces and check its entire outline before closing the joint. Tighten according to the assembly's intended procedure so compression remains distributed rather than concentrated near one fastener. Evaluate the completed joint for its actual sealing duty; size and rubber material alone do not establish a pressure rating. During removal, support long sections to avoid tearing a gasket that has adhered locally to the face.

Material options
Rubber. Custom formulation and color for the intended contact conditions.
Hardness selection
Rubber: 30–90 Shore A. Long straight sections and corners can be loaded unevenly if the cover or fastening pattern does not support them appropriately.
Custom dimensions
Define the inner opening, outer dimensions, corner shape and thickness together.
Fit & assembly
Tighten according to the assembly's intended procedure so compression remains distributed rather than concentrated near one fastener.
Use & inspection
During removal, support long sections to avoid tearing a gasket that has adhered locally to the face.

Photos illustrate structure or material only. A gasket that matches the overall width may still overlap an opening or miss a corner recess. ETOL directly manufactures custom-shaped silicone and rubber parts to your requirements.

Choosing a material or hardness? Explore the selection guide →

From part requirements to production

01

Define the part

Identify key dimensions, mating surfaces and quantity

02

Review material & tooling

Agree the compound and manufacturing approach

03

Evaluate the sample

Review the fit and agreed requirements in the assembly

04

Produce & inspect

Manufacture and check against the approved requirements

Review the intended assembly

Working conditions

Identify temperature, contact fluids and repeated movement.

Material and structure

Consider hardness together with wall thickness and support.

Installation

Check access, mating dimensions and the fitting sequence.

Ordering this custom component

Can the shape be adjusted to my mating parts?

Yes. Show the receiving opening, contact surfaces and clearance limits. We can review the dimensions and retaining features around the intended fit.

Which details should be agreed before tooling?

Agree the critical dimensions, material, hardness, visible surfaces and sample requirements. Explain how the part is installed and which interfaces control its function.

Can a sample help define the replacement?

A sample can help explain the structure. Compare it with the assembly because wear, swelling or compression may have changed its original dimensions.

How is the quotation for this part determined?

The material, part geometry, tooling, quantity and finishing affect the quotation. Include the intended batch size and delivery destination when describing your requirements.

DISCUSS THIS COMPONENT

Describe the part you need.

Share the fit, operating conditions and quantity with our manufacturing team.

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Send your requirements
and selected drawings

All files and photos you share with us are handled under strict confidentiality procedures and will not be disclosed to any third party.

DISCUSS THIS COMPONENT

Request a Custom Quote

You can also email us directly at [email protected].