CUSTOM RUBBER & SILICONE MANUFACTURING

Custom square rubber seal washers/soft silicone seal gasket

A custom component for your assembly.

Define the mating surfaces, dimensions and working conditions. ETOL manufactures the part to the agreed design and material.

  • Factory direct
  • Made to order
  • Drawing & sample support

Share the part, its application and your estimated quantity.

Customize the fit, material and finish

Vulcanization workshop illustration with green molding presses and blue collection bins

Material & hardness

Selected for the contact, temperature and movement

Color & finish

Define the visible surfaces and intended color

Shape & dimensions

Develop holes, lips and walls around the mating parts

Mounting & fit

Match the attachment and installation method

Product Overview

Custom square rubber seal washers follow a sealing area with straight sides and corners. The soft silicone configuration should match the mating profile and the available compression space. Corner geometry deserves the same attention as side length, because the gasket must sit naturally around the entire sealing path.

Check the inner and outer corners against the actual seat. A tight radius can stretch the rubber locally, while an oversized corner can bunch up when the joint closes. The washer should lie flat without being pulled into shape by the fasteners. Review the secured assembly for continuous support and clearance from adjacent openings.

Choose the compound around the contact medium and operating conditions. Softness alone does not establish a sealing capability or compensate for a mismatched joint. Before fitting, remove residue from the seat and protect the corners from sharp tools. During service, inspect any region that shows repeated pinching or displacement, since the underlying seat may need attention before a new gasket is installed.

Material options
Silicone. Custom formulation and color for the intended contact conditions.
Hardness selection
Silicone: 20–80 Shore A. The soft silicone configuration should match the mating profile and the available compression space.
Custom dimensions
Review the secured assembly for continuous support and clearance from adjacent openings.
Fit & assembly
Check the inner and outer corners against the actual seat.
Use & inspection
During service, inspect any region that shows repeated pinching or displacement, since the underlying seat may need attention before a new gasket is installed.

Photos illustrate structure or material only. A tight radius can stretch the rubber locally, while an oversized corner can bunch up when the joint closes. ETOL directly manufactures custom-shaped silicone and rubber parts to your requirements.

Choosing a material or hardness? Explore the selection guide →

From part requirements to production

01

Define the part

Identify key dimensions, mating surfaces and quantity

02

Review material & tooling

Agree the compound and manufacturing approach

03

Evaluate the sample

Review the fit and agreed requirements in the assembly

04

Produce & inspect

Manufacture and check against the approved requirements

Review the intended assembly

Working conditions

Identify temperature, contact fluids and repeated movement.

Material and structure

Consider hardness together with wall thickness and support.

Installation

Check access, mating dimensions and the fitting sequence.

Ordering this custom component

Can the shape be adjusted to my mating parts?

Yes. Show the receiving opening, contact surfaces and clearance limits. We can review the dimensions and retaining features around the intended fit.

Which details should be agreed before tooling?

Agree the critical dimensions, material, hardness, visible surfaces and sample requirements. Explain how the part is installed and which interfaces control its function.

Can a sample help define the replacement?

A sample can help explain the structure. Compare it with the assembly because wear, swelling or compression may have changed its original dimensions.

How is the quotation for this part determined?

The material, part geometry, tooling, quantity and finishing affect the quotation. Include the intended batch size and delivery destination when describing your requirements.

DISCUSS THIS COMPONENT

Describe the part you need.

Share the fit, operating conditions and quantity with our manufacturing team.

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Send your requirements
and selected drawings

All files and photos you share with us are handled under strict confidentiality procedures and will not be disclosed to any third party.

DISCUSS THIS COMPONENT

Request a Custom Quote

You can also email us directly at [email protected].