CUSTOM RUBBER & SILICONE MANUFACTURING

Molded compressing rubber gasket/washer with high quality

A custom component for your assembly.

Define the mating surfaces, dimensions and working conditions. ETOL manufactures the part to the agreed design and material.

  • Factory direct
  • Made to order
  • Drawing & sample support

Share the part, its application and your estimated quantity.

Customize the fit, material and finish

Vulcanization workshop illustration with green molding presses and blue collection bins

Material & hardness

Selected for the contact, temperature and movement

Color & finish

Define the visible surfaces and intended color

Shape & dimensions

Develop holes, lips and walls around the mating parts

Mounting & fit

Match the attachment and installation method

Product Overview

A rubber gasket can have a flat washer section or a rounded ring section, and those forms require different receiving arrangements. A flat face distributes contact across its width, while a rounded section occupies a groove differently as the joint closes. Custom molding should reproduce the form the assembly was designed to use.

Before selecting a replacement, identify the seat rather than relying on the general name assigned to the old part. A shallow flat recess, a circular groove, and two unrestricted mating faces are not the same geometry. The shape of the available space determines which dimensions are needed to describe the gasket.

Keep section variants separate during assembly so a similarly sized ring is not fitted by appearance alone. Select the precise rubber for the contacted substances and service conditions. If the joint cannot reach its expected closed position, verify that the correct section was selected before adjusting the hardware. This is particularly useful where a workshop handles several washer and O-ring versions that share an outside diameter but belong to different connections.

Material options
Rubber. Custom formulation and color for the intended contact conditions.
Hardness selection
Rubber: 30–90 Shore A. Set firmness for the intended cross-section: flat contact width and a rounded groove seat constrain deformation in different ways.
Custom dimensions
The shape of the available space determines which dimensions are needed to describe the gasket.
Fit & assembly
If the joint cannot reach its expected closed position, verify that the correct section was selected before adjusting the hardware.
Use & inspection
Before selecting a replacement, identify the seat rather than relying on the general name assigned to the old part.

Photos illustrate structure or material only. A flat face distributes contact across its width, while a rounded section occupies a groove differently as the joint closes. ETOL directly manufactures custom-shaped silicone and rubber parts to your requirements.

Choosing a material or hardness? Explore the selection guide →

From part requirements to production

01

Define the part

Identify key dimensions, mating surfaces and quantity

02

Review material & tooling

Agree the compound and manufacturing approach

03

Evaluate the sample

Review the fit and agreed requirements in the assembly

04

Produce & inspect

Manufacture and check against the approved requirements

Review the intended assembly

Working conditions

Identify temperature, contact fluids and repeated movement.

Material and structure

Consider hardness together with wall thickness and support.

Installation

Check access, mating dimensions and the fitting sequence.

Ordering this custom component

Can the shape be adjusted to my mating parts?

Yes. Show the receiving opening, contact surfaces and clearance limits. We can review the dimensions and retaining features around the intended fit.

Which details should be agreed before tooling?

Agree the critical dimensions, material, hardness, visible surfaces and sample requirements. Explain how the part is installed and which interfaces control its function.

Can a sample help define the replacement?

A sample can help explain the structure. Compare it with the assembly because wear, swelling or compression may have changed its original dimensions.

How is the quotation for this part determined?

The material, part geometry, tooling, quantity and finishing affect the quotation. Include the intended batch size and delivery destination when describing your requirements.

DISCUSS THIS COMPONENT

Describe the part you need.

Share the fit, operating conditions and quantity with our manufacturing team.

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Send your requirements
and selected drawings

All files and photos you share with us are handled under strict confidentiality procedures and will not be disclosed to any third party.

DISCUSS THIS COMPONENT

Request a Custom Quote

You can also email us directly at [email protected].