CUSTOM RUBBER & SILICONE MANUFACTURING

Custom molded heat resistant silicone o ring seal

A custom component for your assembly.

Define the mating surfaces, dimensions and working conditions. ETOL manufactures the part to the agreed design and material.

  • Factory direct
  • Made to order
  • Drawing & sample support

Share the part, its application and your estimated quantity.

Customize the fit, material and finish

Vulcanization workshop illustration with green molding presses and blue collection bins

Material & hardness

Selected for the contact, temperature and movement

Color & finish

Define the visible surfaces and intended color

Shape & dimensions

Develop holes, lips and walls around the mating parts

Mounting & fit

Match the attachment and installation method

Product Overview

A silicone o ring seal for a heated joint should be selected around the temperature at the actual sealing location. The mating components may change their gap as they warm and cool, so the ring needs an appropriate contact condition across the relevant cycle. The selected silicone formulation and section should be assessed together with that geometry.

Match the groove, installed diameter, and support in the direction of pressure. Include the contacting medium and any cleaning substances in the material selection. A section chosen simply to feel tight during cold assembly may create an unsuitable condition at another operating state.

Fit the ring without twist and protect it from edges on the assembly route. Inspect for pinching before the joint is put into service. During maintenance, compare the recovered shape with the groove and look for localized extrusion or permanent deformation. If sealing changes during heating or cooling, investigate the changing joint clearance instead of automatically increasing ring thickness in a way that may overcompress another region.

Material options
Silicone. Custom formulation and color for the intended contact conditions.
Hardness selection
Silicone: 20–80 Shore A. Match the groove, installed diameter, and support in the direction of pressure.
Custom dimensions
If sealing changes during heating or cooling, investigate the changing joint clearance instead of automatically increasing ring thickness in a way that may overcompress another region.
Fit & assembly
Fit the ring without twist and protect it from edges on the assembly route.
Use & inspection
Inspect for pinching before the joint is put into service.

Photos illustrate structure or material only. A silicone o ring seal for a heated joint should be selected around the temperature at the actual sealing location. ETOL directly manufactures custom-shaped silicone and rubber parts to your requirements.

Choosing a material or hardness? Explore the selection guide →

From part requirements to production

01

Define the part

Identify key dimensions, mating surfaces and quantity

02

Review material & tooling

Agree the compound and manufacturing approach

03

Evaluate the sample

Review the fit and agreed requirements in the assembly

04

Produce & inspect

Manufacture and check against the approved requirements

Review the intended assembly

Working conditions

Identify temperature, contact fluids and repeated movement.

Material and structure

Consider hardness together with wall thickness and support.

Installation

Check access, mating dimensions and the fitting sequence.

Ordering this custom component

Can the shape be adjusted to my mating parts?

Yes. Show the receiving opening, contact surfaces and clearance limits. We can review the dimensions and retaining features around the intended fit.

Which details should be agreed before tooling?

Agree the critical dimensions, material, hardness, visible surfaces and sample requirements. Explain how the part is installed and which interfaces control its function.

Can a sample help define the replacement?

A sample can help explain the structure. Compare it with the assembly because wear, swelling or compression may have changed its original dimensions.

How is the quotation for this part determined?

The material, part geometry, tooling, quantity and finishing affect the quotation. Include the intended batch size and delivery destination when describing your requirements.

DISCUSS THIS COMPONENT

Describe the part you need.

Share the fit, operating conditions and quantity with our manufacturing team.

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Send your requirements
and selected drawings

All files and photos you share with us are handled under strict confidentiality procedures and will not be disclosed to any third party.

DISCUSS THIS COMPONENT

Request a Custom Quote

You can also email us directly at [email protected].