CUSTOM RUBBER & SILICONE MANUFACTURING

High quality o-ring flat washers seal ring gasket

A custom component for your assembly.

Define the mating surfaces, dimensions and working conditions. ETOL manufactures the part to the agreed design and material.

  • Factory direct
  • Made to order
  • Drawing & sample support

Share the part, its application and your estimated quantity.

Customize the fit, material and finish

Vulcanization workshop illustration with green molding presses and blue collection bins

Material & hardness

Selected for the contact, temperature and movement

Color & finish

Define the visible surfaces and intended color

Shape & dimensions

Develop holes, lips and walls around the mating parts

Mounting & fit

Match the attachment and installation method

Product Overview

Flat washers create an annular face contact that differs from a conventional O-ring's round section. The selected seal format should match the joint's retaining geometry and available closing space. Similar inner and outer dimensions do not make those formats interchangeable, because their contact changes differently under compression.

Check the supported width, thickness, and central clearance of the washer. For an O-ring position, define the groove and section instead. Choose the rubber compound for the actual medium, temperature, and movement so the material works within the selected geometry.

Place the appropriate seal on clean surfaces without folds or twist. Close the joint evenly and inspect for material displaced into a gap. During maintenance, identify the format before choosing a spare and examine any damage against the mating hardware. A thicker flat ring or a nearby ring size should not be used as an automatic remedy for a leak caused by a damaged face or an unsupported contact region.

Material options
Rubber. Custom formulation and color for the intended contact conditions.
Hardness selection
Rubber: 30–90 Shore A. Choose the rubber compound for the actual medium, temperature, and movement so the material works within the selected geometry.
Custom dimensions
Check the supported width, thickness, and central clearance of the washer.
Fit & assembly
Close the joint evenly and inspect for material displaced into a gap.
Use & inspection
During maintenance, identify the format before choosing a spare and examine any damage against the mating hardware.

Photos illustrate structure or material only. The selected seal format should match the joint's retaining geometry and available closing space. ETOL directly manufactures custom-shaped silicone and rubber parts to your requirements.

Choosing a material or hardness? Explore the selection guide →

From part requirements to production

01

Define the part

Identify key dimensions, mating surfaces and quantity

02

Review material & tooling

Agree the compound and manufacturing approach

03

Evaluate the sample

Review the fit and agreed requirements in the assembly

04

Produce & inspect

Manufacture and check against the approved requirements

Review the intended assembly

Working conditions

Identify temperature, contact fluids and repeated movement.

Material and structure

Consider hardness together with wall thickness and support.

Installation

Check access, mating dimensions and the fitting sequence.

Ordering this custom component

Can the shape be adjusted to my mating parts?

Yes. Show the receiving opening, contact surfaces and clearance limits. We can review the dimensions and retaining features around the intended fit.

Which details should be agreed before tooling?

Agree the critical dimensions, material, hardness, visible surfaces and sample requirements. Explain how the part is installed and which interfaces control its function.

Can a sample help define the replacement?

A sample can help explain the structure. Compare it with the assembly because wear, swelling or compression may have changed its original dimensions.

How is the quotation for this part determined?

The material, part geometry, tooling, quantity and finishing affect the quotation. Include the intended batch size and delivery destination when describing your requirements.

DISCUSS THIS COMPONENT

Describe the part you need.

Share the fit, operating conditions and quantity with our manufacturing team.

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You can also email us directly at [email protected].