CUSTOM RUBBER & SILICONE MANUFACTURING

Molded waterproof neoprene rubber flat gaskets/O-rings

A custom component for your assembly.

Define the mating surfaces, dimensions and working conditions. ETOL manufactures the part to the agreed design and material.

  • Factory direct
  • Made to order
  • Drawing & sample support

Share the part, its application and your estimated quantity.

Customize the fit, material and finish

Vulcanization workshop illustration with green molding presses and blue collection bins

Material & hardness

Selected for the contact, temperature and movement

Color & finish

Define the visible surfaces and intended color

Shape & dimensions

Develop holes, lips and walls around the mating parts

Mounting & fit

Match the attachment and installation method

Product Overview

Neoprene rubber flat gaskets need mating faces suited to their actual section. A flat sealing ring and a round-section O-ring can require different receiving spaces, even if they share an overall diameter. The joint geometry should determine the profile instead of treating the names as equivalent replacements.

Check the contact width, thickness and opening dimensions with the complete assembly. The selected neoprene formulation must suit the actual medium and environment. A waterproof description does not establish a pressure or ingress rating without evaluation of that joint and its fastening arrangement.

Keep the gasket flat and clean while fitting it, and inspect narrow sections for twisting or folding before the faces close. During servicing, compare the contact pattern with the intended seating area. Uneven compression may indicate a mating-face or alignment issue rather than a need for simply thicker rubber. Replace damaged parts using the defined profile so the joint retains its original contact relationship and available compression.

Material options
Neoprene. Custom formulation and color for the intended contact conditions.
Hardness selection
Rubber: 30–90 Shore A. Uneven compression may indicate a mating-face or alignment issue rather than a need for simply thicker rubber.
Custom dimensions
Check the contact width, thickness and opening dimensions with the complete assembly.
Fit & assembly
Keep the gasket flat and clean while fitting it, and inspect narrow sections for twisting or folding before the faces close.
Use & inspection
Replace damaged parts using the defined profile so the joint retains its original contact relationship and available compression.

Photos illustrate structure or material only. A flat sealing ring and a round-section O-ring can require different receiving spaces, even if they share an overall diameter. ETOL directly manufactures custom-shaped silicone and rubber parts to your requirements.

Choosing a material or hardness? Explore the selection guide →

From part requirements to production

01

Define the part

Identify key dimensions, mating surfaces and quantity

02

Review material & tooling

Agree the compound and manufacturing approach

03

Evaluate the sample

Review the fit and agreed requirements in the assembly

04

Produce & inspect

Manufacture and check against the approved requirements

Review the intended assembly

Working conditions

Identify temperature, contact fluids and repeated movement.

Material and structure

Consider hardness together with wall thickness and support.

Installation

Check access, mating dimensions and the fitting sequence.

Ordering this custom component

Can the shape be adjusted to my mating parts?

Yes. Show the receiving opening, contact surfaces and clearance limits. We can review the dimensions and retaining features around the intended fit.

Which details should be agreed before tooling?

Agree the critical dimensions, material, hardness, visible surfaces and sample requirements. Explain how the part is installed and which interfaces control its function.

Can a sample help define the replacement?

A sample can help explain the structure. Compare it with the assembly because wear, swelling or compression may have changed its original dimensions.

How is the quotation for this part determined?

The material, part geometry, tooling, quantity and finishing affect the quotation. Include the intended batch size and delivery destination when describing your requirements.

DISCUSS THIS COMPONENT

Describe the part you need.

Share the fit, operating conditions and quantity with our manufacturing team.

No files selected.

Send your requirements
and selected drawings

All files and photos you share with us are handled under strict confidentiality procedures and will not be disclosed to any third party.

DISCUSS THIS COMPONENT

Request a Custom Quote

You can also email us directly at [email protected].