CUSTOM RUBBER & SILICONE MANUFACTURING

Round silicone rubber washer custom made silicone sealing gasket

A custom component for your assembly.

Define the mating surfaces, dimensions and working conditions. ETOL manufactures the part to the agreed design and material.

  • Factory direct
  • Made to order
  • Drawing & sample support

Share the part, its application and your estimated quantity.

Customize the fit, material and finish

Vulcanization workshop illustration with green molding presses and blue collection bins

Material & hardness

Selected for the contact, temperature and movement

Color & finish

Define the visible surfaces and intended color

Shape & dimensions

Develop holes, lips and walls around the mating parts

Mounting & fit

Match the attachment and installation method

Product Overview

A round silicone rubber washer provides a circular contact layer around a central opening. The custom dimensions should match both the inner clearance and the outer supported area. The width of the rubber between those boundaries determines where it can contact the mating faces.

Check the receiving geometry for steps or recesses that change the usable area. A washer may have the right outside diameter but still overlap an unsupported opening at its inner edge. Thickness also needs to suit the final closed position and intended compression of the joint.

Avoid unnecessary stretching or excess fastening force. If used as a sealing gasket, evaluate the complete joint under its actual operating conditions. During replacement, inspect the adjoining faces for damage and preserve the required section so the new washer restores the designed contact rather than compensating for an uneven seat. Compare the inner and outer contact impressions after disassembly; a narrow mark at one boundary can reveal unsupported rubber elsewhere across the annulus.

Material options
Silicone. Custom formulation and color for the intended contact conditions.
Hardness selection
Silicone: 20–80 Shore A. Thickness also needs to suit the final closed position and intended compression of the joint.
Custom dimensions
A washer may have the right outside diameter but still overlap an unsupported opening at its inner edge.
Fit & assembly
The custom dimensions should match both the inner clearance and the outer supported area.
Use & inspection
During replacement, inspect the adjoining faces for damage and preserve the required section so the new washer restores the designed contact rather than compensating for an uneven seat.

Photos illustrate structure or material only. Thickness also needs to suit the final closed position and intended compression of the joint. ETOL directly manufactures custom-shaped silicone and rubber parts to your requirements.

Choosing a material or hardness? Explore the selection guide →

From part requirements to production

01

Define the part

Identify key dimensions, mating surfaces and quantity

02

Review material & tooling

Agree the compound and manufacturing approach

03

Evaluate the sample

Review the fit and agreed requirements in the assembly

04

Produce & inspect

Manufacture and check against the approved requirements

Review the intended assembly

Working conditions

Identify temperature, contact fluids and repeated movement.

Material and structure

Consider hardness together with wall thickness and support.

Installation

Check access, mating dimensions and the fitting sequence.

Ordering this custom component

Can the shape be adjusted to my mating parts?

Yes. Show the receiving opening, contact surfaces and clearance limits. We can review the dimensions and retaining features around the intended fit.

Which details should be agreed before tooling?

Agree the critical dimensions, material, hardness, visible surfaces and sample requirements. Explain how the part is installed and which interfaces control its function.

Can a sample help define the replacement?

A sample can help explain the structure. Compare it with the assembly because wear, swelling or compression may have changed its original dimensions.

How is the quotation for this part determined?

The material, part geometry, tooling, quantity and finishing affect the quotation. Include the intended batch size and delivery destination when describing your requirements.

DISCUSS THIS COMPONENT

Describe the part you need.

Share the fit, operating conditions and quantity with our manufacturing team.

No files selected.

Send your requirements
and selected drawings

All files and photos you share with us are handled under strict confidentiality procedures and will not be disclosed to any third party.

DISCUSS THIS COMPONENT

Request a Custom Quote

You can also email us directly at [email protected].