CUSTOM RUBBER & SILICONE MANUFACTURING

Special-shape rubber silicone washer/thin gasket with high quality

A custom component for your assembly.

Define the mating surfaces, dimensions and working conditions. ETOL manufactures the part to the agreed design and material.

  • Factory direct
  • Made to order
  • Drawing & sample support

Share the part, its application and your estimated quantity.

Customize the fit, material and finish

Vulcanization workshop illustration with green molding presses and blue collection bins

Material & hardness

Selected for the contact, temperature and movement

Color & finish

Define the visible surfaces and intended color

Shape & dimensions

Develop holes, lips and walls around the mating parts

Mounting & fit

Match the attachment and installation method

Product Overview

A thin silicone washer with a custom gasket outline can close a shaped interface while occupying limited space between mating parts. This custom rubber or silicone component can follow a nonstandard outline, including the openings and edge features required by the assembly. Its thickness should be established alongside the available closing gap.

Thin sections need support from the mating surfaces. A narrow bridge between openings can move during installation, while an unsupported edge may become trapped as the parts close. Include the complete perimeter and hole positions when defining the gasket, rather than reducing it to an overall width and length.

Select the compound for the substances, temperature, and contact requirements of the joint. Fit the gasket on clean surfaces and verify its orientation before bringing the parts together. Where the outline is asymmetric, use its distinguishing features to confirm alignment. Close the assembly in its intended sequence so that the gasket remains flat. When replacing it, match the specified section instead of adding extra thickness to compensate for damage elsewhere in the joint.

Material options
Rubber / Silicone. Custom formulation and color for the intended contact conditions.
Hardness selection
Rubber: 30–90 Shore A. Silicone: 20–80 Shore A. Its thickness should be established alongside the available closing gap.
Custom dimensions
Include the complete perimeter and hole positions when defining the gasket, rather than reducing it to an overall width and length.
Fit & assembly
A narrow bridge between openings can move during installation, while an unsupported edge may become trapped as the parts close.
Use & inspection
When replacing it, match the specified section instead of adding extra thickness to compensate for damage elsewhere in the joint.

Photos illustrate structure or material only. A narrow bridge between openings can move during installation, while an unsupported edge may become trapped as the parts close. ETOL directly manufactures custom-shaped silicone and rubber parts to your requirements.

Choosing a material or hardness? Explore the selection guide →

From part requirements to production

01

Define the part

Identify key dimensions, mating surfaces and quantity

02

Review material & tooling

Agree the compound and manufacturing approach

03

Evaluate the sample

Review the fit and agreed requirements in the assembly

04

Produce & inspect

Manufacture and check against the approved requirements

Review the intended assembly

Working conditions

Identify temperature, contact fluids and repeated movement.

Material and structure

Consider hardness together with wall thickness and support.

Installation

Check access, mating dimensions and the fitting sequence.

Ordering this custom component

Can the shape be adjusted to my mating parts?

Yes. Show the receiving opening, contact surfaces and clearance limits. We can review the dimensions and retaining features around the intended fit.

Which details should be agreed before tooling?

Agree the critical dimensions, material, hardness, visible surfaces and sample requirements. Explain how the part is installed and which interfaces control its function.

Can a sample help define the replacement?

A sample can help explain the structure. Compare it with the assembly because wear, swelling or compression may have changed its original dimensions.

How is the quotation for this part determined?

The material, part geometry, tooling, quantity and finishing affect the quotation. Include the intended batch size and delivery destination when describing your requirements.

DISCUSS THIS COMPONENT

Describe the part you need.

Share the fit, operating conditions and quantity with our manufacturing team.

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Send your requirements
and selected drawings

All files and photos you share with us are handled under strict confidentiality procedures and will not be disclosed to any third party.

DISCUSS THIS COMPONENT

Request a Custom Quote

You can also email us directly at [email protected].